FILL-RITE FR1200C Manual De Operación Y Seguridad

FR1200C / FR2400C DC
FR4200D / FR4400 DC
SD1202 DC / FR600C / SD602 AC
FUEL TRANSFER PUMP
Owner's Operation & Safety Manual
for EXPLOSION-PROOF & RAIN-PROOF
Models FR1205C, FR1210C, FR1211C,
FR2410C, FR2411C, FR4210D, FR4211D,
FR4410, FR4411, FR610C, FR611C,
SD1202, SD602
FR610C
(shown)
SAFETY INSTRUCTIONS
To ensure safe and efficient operation, it is essential to read and follow
each of these warnings and precautions.
1. Do NOT smoke near pump or use pump near an open flame.
Fire could result.
2. Disconnect power to pump before servicing pump.
3. Take motors needing service to an authorized repair shop to
maintain "explosion-proof" and "rain-proof" integrity.
4. A filter should be used on pump outlet to ensure that no foreign
material is transferred to fuel tank.
5. The pump motor is equipped with thermal overload protection.
If overheated, it will shut itself off without any damage to the
windings. Be sure to turn off the pump power if this occurs.
As the motor cools, it will start without warning if power is on.
6. Tank or barrel should be anchored to prevent tipping in both
the full and empty conditions.
7. To minimize static electricity build-up, keep nozzle in contact
with container being filled.
DANGER
Electrical wiring should be done by a
licensed electrician in compliance with
local, state and national electrical code,
ANSI/NFPA 70, 30, 30A as appropriate.
Rigid conduit should be used and a
proper ground must be provided to avoid
the possibility of electrical shock. Failure
to comply with this warning could result
in serious injury and/or loss of property.
Use only static wire, conductive hose
when pumping flammable fluids.
WARNING
This product should not be used for fluid transfer into aircraft. This
product is not suited for use with fluids for human consumption or
fluids containing water.
FR1211C
(shown)
GENERAL DESCRIPTION
The Fill-Rite Series FR1200C, FR2400C, FR4200D, FR4400, FR600C,
SD1202, and SD602 products are positive displacement, rotary vane
pumps. Their rugged motors are explosion-proof and rain-proof to
ensure a long life of dependability.
Use Teflon® Tape on all pipe threads.
Do NOT install additional foot valves or check valves that do
not have a pressure relief valve.
DC PUMPS INSTALLATION INSTRUCTIONS
HEAVY DUTY:
1. Tightly screw suction pipe (1200KTG9099) into inlet flange
(1200F6465) of pumping unit.
2. Extend suction pipe into tank or barrel to within 3" of tank bottom.
Do not rest suction pipe on bottom of tank.
3. Screw inlet flange of pump into tank or barrel opening. Inlet flange
must be completely and securely threaded into an undamaged tank
or barrel bung.
STANDARY DUTY:
1. Secure nozzle boot (1200G8521) to motor endplate with the
two supplied bolts (300F7751) as illustrated on Page 4 of
manual.
2. Tightly screw extension pipe (VP1400F7687) into bung adapter.
Attach suction pipe (VP1400F7686) to extension pipe in the
same manner.
3. Cut suction pipe at a length that will place its end within 3" of the
container bottom. If a longer suction pipe is required, order
additional extension (VP1400F7687).
4. Screw bung/suction pipe assembly securely into container
opening.
HEAVY DUTY AND STANDARD DUTY (Electrical)
1. Connect power cable to pump connecting like colored wires
together. Ground wire must be connected. If pump is powered
from a vehicle power system, it is recommended that
permanent wiring and connections be made to vehicle power
system which includes a 30 amp slow blow fuse.
A. Install pump. Read and understand all of the electrical wiring
instructions before proceeding.
B. Remove pump's electrical junction box cover and straighten
the 3 wires to make the stripped wire ends accessible outside
of the junction box.
C. Screw furnished cable connector in 1/2 inch NPT conduit
opening in pump junction box.
D. Strip 6 inches of the outer insulating covering from one end of
the furnished electrical cable being careful not to damage the
black, red, and green wire insulation.
E. Loosen cable connector nut and pass the stripped end of
the furnished cable through the cable connector until 2
inches of the unstripped cable is within the cable
connector. Tighten the cable connector nut.
F. Strip 1/2 inch of the insulation from the ends of the red,
black and green cable wires. Using furnished wire nuts,
connect these wires to the pump wires matching the
colors. Be sure no bare wire is exposed.
G. Fold wires into junction box and replace cover making sure that
gasket is in place. Make sure all screws are seated so there
is no space between the cover and the junction box.
H. Pass the electrical cable to the source of the vehicle
power system, supporting the cable as necessary and
protecting it from sharp edges, heat, and anything that
could damage the cable.
I. Strip the outer cable covering as necessary. Make a solid
electrical connection to the vehicle frame with the green
wire.
J. To determine if the vehicle electrical system is negative
(-) or positive (+) ground, check the battery marking of the
terminal that is wired to the vehicle frame or motor block.
1
ALL PUMPS