Installation instructions
Pedestal base DN 100 to 800 - Installation with fixing system
Fixing system
Pump base nominal width
DN 100
DN 150
DN 200
DN 250
DN 300
DN 350
DN 400
DN 500
DN 600
DN 800
Tool list, image 01 - 08 (required tools not supplied as standard)
Tools
Set.Fix.Pump base
anchor rod (image 01)
Blow-out pump (image 02)
Round steel brush
(image 03 pos.1)
Brush extension
(image 03 pos.2)
Injection mortar (image 04)
Torque spanner (image 08)
Manual dispenser (image 06)
Hammer drill (image 07)
*Fixing set contains threaded pin, washer, nut and adhesive
Installation of DN 100 to 800 pump bases with the Hilti HIT-RE 500 fixing system.
(see images 09-24 on pages 4-5)
ATTENTION
wear protective clothing according to safety regulations (pay attention to the Hilti -
instructions for use)!
09
Prepare concrete base and check concrete quality (at least B25).
Position and align the pump base, pay attention to the minimum gap to the edge (see Hilti HIT-RE 500
instructions for use).
ATTENTION
Check the footprint of the base for flatness!
ATTENTION
Drilling and filling the boreholes with mortar should take place promptly.
10
Mark the boreholes.
11
Clamp the hammer drill (see tool list, image 07). Set the drilling depth exactly using the stop.
For M16: drill ø 18 mm / t = 125 mm - screw-in length (threaded pin)
for M20: drill ø 24 mm / t = 170 mm - screw-in length (threaded pin)
or M24: drill ø 28 mm / t = 210 mm - screw-in length (threaded pin).
12
Lift the pump base, it is also possible to drill through the fixing holes.
13
Clean the boreholes with the blow-out pump (image 02) according to Hilti instructions for use, blow out
4 x or use compressed air.
Clean boreholes with the round steel brush (image 03) 4 x according to Hilti instructions for use.
14
8
Threaded pin, size/number
M16 / 4
M16 / 4
M16 / 4
M20 / 4
M20 / 4
M20 / 4
M24 / 4
M24 / 6
M24 / 6
M24 / 9
Sulzer art. no. 64130030*
HIT-V-R M16x200 (387085)
ø 18 HIT-RB 18 (336551)
330 ml Sulzer art. no.:1 413 0063 / HIT-RE 500-SD/330/1 (387092)
for torques 80 Nm at M16, 150 Nm at M20 or 200 Nm at M24
ø18 TE-CX 18/32 (421960)
Sulzer art. no. 64130031*
HIT-V-R M20x260 (387088)
*
(60579)
*
ø 24 HIT-RB 24 (380918)
*
HIT-RBH (229138)
HDM 330 (2065306)
ø24 TE-CX 24/62 (427817)
*
Sulzer art. no. - fixing set
64130030
64130030
64130030
64130031
64130031
64130031
64130032
64130033
64130033
64130034
Sulzer art. no.
64130032*/33*/34*
HIT-V-R M24x300 (387152)
*
ø 28 HIT-RB 28 (380919)
*
*
*
ø28 TE-CX 28/48 (421983)
*
(xxxxxx) = HILTI art. no
*
*
*
*
EN 5701-C