Pre-Installation Checks - RIB DUKE Serie Manual De Instrucciones

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INSTALLATION DUKE

PRE-INSTALLATION CHECKS

The leaf must be fixed firmily on the hinges to the pillars, must not be flexible during the
movement and must move without frictions.
Before the installation of DUKE, verify all dimensions etc.
There's no need for any modification, if the gate is like that shown in Fig. 1.
Gate features must be uniformed with the standards and laws in force. The gate can be
automated only if it is in a good condition and its conditions comply with the EN 12604 norm.
- The gate leaf does not have to have a pedestrian opening. In the opposite case it is necessary
to take the appropriate steps, in accordance with EN 12453 norm point 6.5.1 (for instance; by
preventing the operation of the motor when the pedestrian opening is opened, by installing a
safety microswitch connected with the control panel).
- No mechanical stop shall be on top of the gate, since mechanical stops are not safe enough.
PREPARE THE CEMENTATION OF THE BOX
- Excavate a trench next to the pillar (Fig. 3).
- On the side of foundation box a Ø 60 mm pipe should be fitted to drain water. On the side of the
box another Ø 32 mm pipe should be fitted. Pipe should be flexible, sturdy and insulated type,
to let out electrical wiring (use holes on internal side of gate opening).
ENSURE THAT THE CABLE JOINTS ARE MADE inside a sealed junction box OUTSIDE THE DUKE BOX
(The junction box can be built-in to the wall or surface mounted, positioned at a safe height
and must comply with the relevant standards).
- Use a level to position the box so that the upper edge of the cover corresponds with the finished
floor level.
- The centreline of the pintles must be perfectly in line with the centreline of the operating arm
mounting shaft.
- DUKE 110°: Cement in, taking care to ensure that cement does not fall into the box and
checking that the short sides of the box are perfectly parallel to the gate when in the
"CLOSED" position.
- DUKE 180°: Cement in, taking care to ensure that cement does not fall into the box and
checking that the short sides of the box are perfectly perpendicular to the gate when in the
"CLOSED" position.
- Insert the bolts for cover fixing in places cut into the foundation box.
INSTALLING THE DUKE 110°
- Make sure that the pivot of foundation box is well greased. Lay down the ball (CVA1479) end
insert drive rod CME5224 after fitting release system (picture 7).
- Fit gate bracket plate CME6987 through its pivot in the drive rod (picture 8).
- Place gate leaf between upper hinge and plate of gate bracket (hinge and pivot of gate
bracket plate should be perfectly aligned).
- Weld carefully bracket plate on the leaf.
- Fit adjusting open position bolt A (picture 10) M10X30 and relevant nut.
- Fit Duke operator inside the foundation box (picture 4).
- Screw on pulling lever adjusting bolt M10x60 and relevant nut (picture 10).
- Fit joint lever CCA1360 (picture 4).
- ATTENTION: joint lever CCA1360 must be fitted as shown in picture 4. Should it be difficoult to
fit, operate electrically the reducer.
ADJUSTMENT OF DUKE 110° MECHANICAL STOPPER
The DUKE system requires no floor stops or other accessories as the gate travel limit is
determined by means of set screws located internally of the box.
Access to the screws is gained by lifting the cover.
- To adjust the travel limit for the opening movement of the gate, simply turn the screw (A) left or
right as appropriate, then secure the lock nut to prevent the screw from slipping out of position
subsequently (Fig. 10).
Same adjusting must be done also on bolt (C) for closing, in order to let the mechanism block again
when unblocked.
IMPORTANT: Please make sure that the leaves stop against the mechanical
stoppers inside the operator before they reached the ground
mechanical stopper. In not adjusted, unblocking will be impossible.
Parts to install according to EN 12453 standard
COMMAND TYPE
Skilled persons
(out of public area*)
Hold-to-run operation
Impulsive - in sight
(e.g. push-button)
impulsive - out of sight
(e.g. remote)
automatic
* a typical example are those doors which do not have access to any public way
A: Hold-to-run operation made by push-button ex: code ACG2013
B: Hold-to-run operation made by key selector ex: code ACG1010
C: Adjustable power of the motor or photocells to respect impact forces as indicated in Annex A
D: Safety strips and/or other additional devices to reduce the probability of contact with the
door.
E: Devices installed in such a way that a person can not be touched by the door.
CCA1360
LEFT
20
USE OF THE SHUTTER
Skilled persons
(public area)
A B
C or E C or E
C or E C and D, or E
C and D, or E C and D, or E
CCA1360
RIGHT
Not skilled persons
Not possible
C and D, or E
C and D, or E
C and D, or E
3
4