ESAB CUTMASTER 80
APPENDIX 5: SYSTEM SCHEMATIC, 400V UNITS
5
D
*
EMI
CHOKE
*
CE UNITS
ONLY
*
EMI
FILTER
L1
1
1
L2
2
2
L3
3
3
GND
4
4
C
380/400/415V
OR 600V
3 PH AC INPUT
PRIMARY POWER CONNECTIONS:
USE L1, L2, L3 & GND
W1
W1
B
40 PIN RIBBON CABLE SIGNALS
1
-V_OUT_SIGNAL
M-L
2
/TIP_VOLTS
M-L
3
/TIP_SENSE
M-L
4
/460V_IN
L-M
5
/230V_IN
L-M
6
CUR_SET
L-M
7
/RAR (RAPID AUTO RESTART)
L-M
8
/INRUSH
L-M
9
/W1_ON
L-M
10
/SHDN
L-M
11
/TORCH_SOLENOID
L-M
12
/SOLENOID_ON
L-M
13
/OK_TO_MOVE
L-M
14
/FAN_ON
L-M
15
/LATCH_ACTIVE
L-M
16
/TORCH_SWITCH
M-L
17
/PIP
M-L
18
AC_ON
M-L
19
CSR
M-L
20
/TORCH_SOLENOID_DETECT
M-L
21
/OVERTEMP
M-L
22
V_IN
M-L
A
23
+12VDC
M-L
24
+12VDC
M-L
25
COMMON
M-L
26
COMMON
M-L
29
MAIN_PCB_ID
M-L
34
460_IN
M-L
35
+3.3VDC
L-M
36
TXD
M-L
37
RXD
M-L
38
COMMON
L-M
39
D
M-L
5
A-6
BIAS
SUPPLY
J1
J1
SW1
SW1
+12VDC
1
3
1
2
3
4
2
4
5
K1
K1
/INRUSH
D1
W1
W1
AC1
AC1
7
L1
T1
AC2
AC2
8
L2
T2
AC3
AC3
9
L3
T3
7A
L4
T4
24VAC
5
J6
J6
1
2
24 VAC RETURN
6
J4
J4
D59 PCR
D59 PCR
3.3VDC
1
TXD
2
SERIAL PORT
3
RXD
4
D78 CSR
D78 CSR
D
5
J2
40 CIRCUIT
RIBBON CABLE
J1
ERROR IND
FAULT
AC
AC
OVER PRESSURE
MAX
INTERNAL ERROR
90
SHORTED TORCH
85
OVERTEMP
OVERTEMP
CONSUMABLES MISSING
80
START ERROR
75
PARTS IN PLACE
70
INPUT POWER
65
GAS
GAS
UNDER PRESSURE
MIN
TEST POINTS
DC
DC
TP1
GND
TP2
+12 VDC
TP3
+5 VDC
ERROR
ERROR
TP4
3.3 VDC
TP5
0.v - 5.0 VDC / 0-100PSI
TP6
1.8 VDC
TP7
POT. DEMAND
Current Control
Current Control
+12VDC
D1
D1
LATCH
SET
RUN
RAR
PCB3
LOGIC PCB
APPENDIX
4
PRI 1
PRI 1
PRI 2
PRI 2
B
MTH1
MTH1
MTH2
MTH2
Q1
+ C1-C4*
+ C1-C4*
MTH4
MTH4
MTH3
MTH3
MTH6
MTH6
MTH8
MTH8
Q2
+ C5-C8*
+ C5-C8*
MTH5
MTH5
MTH7
MTH7
PCB2
INPUT CAPACITOR PCB
*CM52/12mm/20mm/A40
C3 & C5 may not be installed
TEST POINTS
GND1
COMMON
GND2
COMMON
GND3
COMMON
+12V1
+12 VDC SUPPLY
48V1
+48 VDC SUPPLY
I_DMD_1
CURRENT DEMAND
TIP_SEN
TIP DRAG SENSE
+12VDC
PCB1
MAIN PCB ASSY
/SOLENOID
J5
J5
SOL1
SOL1
MAX
MAX
90
90
85
85
80
80
75
75
GAS CONTROL
REGULATOR
SOLENOID
70
70
FILTER
65
65
AIR
INLET
MIN
MIN
TRANSDUCER
J3
J3
+5VDC
1
0-100PSI / 0-4.5VDC
2
3
4
PRI 4
PRI 4
PRI 3
PRI 3
A
D
C
ATC
VALVE
PRESSURE
300X5396