INSTALLATION
Sealing kit, scope of delivery
• 4 crimp connectors; yellow, for connection cables from 4 mm
6 mm
• 4 crimp connectors; blue, for connection cables from 1.5 mm
2.5 mm
• 3 crimp connectors; red, for signal cables (if available) from 0.75 mm
2.5 mm
• 1 casting mold with mold lid
• 1 container with casting resin (250 ml)
• 1 container with hardening fluid (100 ml)
• 1 wooden spatula for mixing
Using the sealing kit (Fig. 4)
Fig. 4: Using the sealing kit
Connection cable on pump side
1
(power supply and signal cable)
2
Connection cable (signal cable)
3
Connection cable (power supply)
4
Mold lid
The connection cable on the pump side has been made for installation and casting ex
works. In this context, the water level sensor has already been connected to the pump
cable and the mold lid has been positioned over the water level sensor.
Do not bend the water level sensor during the following steps to prevent damage or
change its position within the mold lid!
1.
Insert the power supply connection cable through the large hole in the base of the cast-
ing mold until the end protrudes from the casting mold by approximately 100 mm.
2.
If you use a signal cable, remove the sealing plug from the base of the casting mold.
Then insert the signal cable through the small hole until the end protrudes from the
casting mold by approximately 100 mm.
3.
Strip 50 mm of the cable sheaths on connection cables and signal cables.
4.
Cut the individual wires of pump and connection cables to the specified lengths so that
associated, individual wires correspond accordingly.
5.
Strip the ends of individual wires.
6.
Connect the individual wires of pump and connection cables using the correspondingly
matching crimp connectors. Check that the connection is secure.
7.
Add the full quantity of hardener to the casting resin and carefully stir using the en-
closed wooden spatula.
Installation and operating instructions Wilo-Actun OPTI-MS...
(AWG 9)
2
(AWG 13)
2
(AWG 13)
2
5
Water level sensor
6
Crimp connector
7
Casting mold
8
Casting resin mixture with hardener
(AWG 11) to
2
(AWG 15) to
2
(AWG 18) to
2
English
65