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3. Reinstall screws to attach the gear case to the motor
housing. Tighten screws to 12.5 in.-lbs. torque.
Overtightening could cause screws to strip.
Guards
CAUTION: Guards must be used with all grinding
wheels, cutting wheels and sanding flap discs.
The tool may be used without a guard only when
sanding with conventional sanding discs. Some
applications may require purchasing the correct guard
from your local dealer or authorized service center.
nOTE: Edge grinding and cutting can be performed with
Type 27 wheels designed and specified for this purpose;
1/4" (6.35 mm) thick wheels are designed for surface
grinding while thinner Type 27 wheels need to be examined
for the manufacturer's label to see if they can be used for
surface grinding or only edge grinding/cutting. A Type 1
guard must be used for any wheel where surface grinding
is forbidden. Cutting can also be performed by using a
Type 41 wheel and a Type 1 guard.
nOTE: See the Accessories Chart to select the proper
guard/accessory combination.
Adjusting and Mounting Guard (Fig. F)
WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect battery pack
before making any adjustments or removing/
installing attachments or accessories. An
accidental start-up can cause injury.
Adjustment Options
For guard adjustment, the guard release lever
one of the alignment holes
15
ratcheting feature.
Mounting guard (Fig. F)
CAUTION: Prior to mounting guard, ensure the screw,
lever, and spring are fitted correctly before mounting
the guard.
1. With the spindle facing the operator, align the guard
parallel to the mounting slot
2. Slide the guard into the mounting slot with the guard
tabs
14
riding along the 2 flat sides of the collar just
above the mounting slot.
3. Press and hold the guard release lever
the guard around until the lever engages one of the
alignment holes
15
.
4. Release the guard release lever.
5. To position the guard:
Press and hold the guard release lever
guard clockwise or anti-clockwise into the desired
working position.
nOTE: The guard body should be positioned between
the spindle and the operator to provide maximum
operator protection.
The guard release lever should snap into one of the
alignment holes
15
on the guard collar. This ensures
that the guard is secure.
6. To remove the guard, follow steps 1–3 of these
instructions in reverse.
9
engages
on the guard collar using a
13
in gearcase.
and rotate
9
9
. Rotate the
Fig. F
14
9
Flanges and Wheels
WARNING: To reduce the risk of serious personal
injury, turn unit off and remove the battery pack
before making any adjustments or removing/
installing attachments or accessories. An
accidental start-up can cause injury.
Mounting Non-Hubbed Wheels (Fig. G)
WARNING: Failure to properly seat the flanges and/or
wheel could result in serious injury (or damage to the
tool or wheel).
CAUTION: Included flanges must be used with
depressed center Type 27/42 grinding wheels and
Type 1/41 cutting wheels. See the Accessories Chart
for more information.
WARNING: A closed, two-sided cutting wheel guard
is required when using abrasive cutting wheels or
diamond coated cutting wheels.
WARNING: Use of a damaged flange or guard or
failure to use proper flange and guard can re sult in
injury due to wheel breakage and wheel contact. See
the Accessories Chart for more information.
All grinding wheels must use included flanges. Refer to
Accessories Chart for more information.
1. Install the backing flange
raised section (pilot) against the wheel. Be sure the
backing flange recess is seated onto the flats of the
spindle by pushing and twisting the flange before
placing wheel.
2. Place wheel
16
against the backing flange, centering
the wheel on the raised section (pilot) of the
backing flange.
3. While depressing the spindle lock button, thread the
locking flange
on spindle. If the wheel you are
7
installing is more than 3.0 mm (1/8") thick, place the
locking flange on the spindle so that the raised section
(pilot) fits into the center of the wheel. If the wheel you
are installing is 3.0 mm (1/8") thick or less, place the
locking flange on the spindle so that the raised section
(pilot) is not against the wheel.
4. While depressing the spindle lock button, tighten the
locking flange
7
by hand or using the wrench supplied.
(Only use a locking flange if it is in perfect condition.)
Refer to Accessories Chart to see flange details.
English
15
13
6
on spindle
4
with the
11
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