Table of Contents
WARRANTY ................................................................................................................................................3
SAFETY SUMMARY .....................................................................................................................................4
PRINCIPAL SAFETY STANDARDS ............................................................................................................4
EMF INFORMATION..............................................................................................................................4
PERSONAL PROTECTION ......................................................................................................................5
FIRE PREVENTION .................................................................................................................................6
HIGH FREQUENCY RADIATION .............................................................................................................7
ARC WELDING .....................................................................................................................................7
ELECTRIC SHOCK ..................................................................................................................................7
NOISE ..................................................................................................................................................8
TABLE OF CONTENTS ..................................................................................................................................9
INSTALLATION ..........................................................................................................................................10
WELDER SPECIFICATIONS ..................................................................................................................10
SITE SELECTION .................................................................................................................................10
POWER SOURCE CONNECTION ........................................................................................................10
VENTILATION .....................................................................................................................................11
ADDITIONAL WARNINGS ...................................................................................................................11
ASSEMBLY ................................................................................................................................................11
TORCH CONNECTION .......................................................................................................................11
SHIELDING GAS GUIDE ...................................................................................................................... 12
WIRE LOADING ..................................................................................................................................13
REPLACING THE WIRE LINER ...............................................................................................................14
MIG WELDING (GMAW) .....................................................................................................................14
OPERATION ..............................................................................................................................................16
DESCRIPTION .....................................................................................................................................16
WELDER CONTROLS ...........................................................................................................................16
WELDING PREPARATION ....................................................................................................................17
ALUMINUM WELDING ........................................................................................................................18
MAINTENANCE & SERVICING ...................................................................................................................18
GENERAL MAINTENANCE ..................................................................................................................18
TROUBLSHOOTING ...................................................................................................................................19
WIRING DIAGRAM ...................................................................................................................................21
TOOLS AND SPARE PARTS LIST ..................................................................................................................22
PARTS DIAGRAM ......................................................................................................................................23
USER NOTES ............................................................................................................................................25
WWW.FORNEYIND.COM
9