ENGLISH
USER GUIDE
A277507
- HAND PALLET TRUCK WITH SCALE 2300 KG
ZAC du Parc des Tulipes - Avenue du 21ème Siècle
95506 Gonesse Cedex - FRANCE
info@manutan.fr - www.manutan.com
1. GENERAL SPECIFICATIONS
Model
Capacity
Graduation
A277507
2300kg
0.5kg
A277507
2300kg
0.5kg
Materials and specific tions are subject to change without notice.
2. TO ATTACH HANDLE TO PUMP UNIT
2.1 Remove the handle component (H100), insert it into the pump shell (P06).
2.2 Remove the axle from the plastic bag (P07)
2.3 Insert the axle (P07) at one end of the pump seal (P06), then pump the seal (P06)
and handle the components (H100) connection. Please note the position of the axle
(P07) and the position of the hole, leave the steel wire and the nut on the chain (H09)
through the hole of the axle (P07) (See the hydraulic system diagram and the handle
component diagram).
2.4 The spring pin (P08) fi es the axle (P07).
2.5 Take the handle (H01) , press the pump plunger (P21), and remove the pin (P09).
2.6 Raise the crank link (P48) and put the pin on the rod and the chain (H09) into the
groove of crank link (P48).
3. TO ADJUST RELEASE DEVICE
On the handle of the pallet truck, you will find the control lever (H01) which can be set
in three positions (See Fig. 1): LOWER=to lower the forks; NEUTRAL=to move the load;
ASCENT=to raise the forks. After assembling the handle, you can adjust the three posi-
tions.
3.1 First , tighten the setting screw (P50) on the crank link (P48) until the LOWER posi-
tion function works.
3.2 If the forks rise while pumping in the NEUTRAL position, turn the setting screw (P50)
clockwise until the handle pumping does not lift the forks and the NEUTRAL position
functions correctly.
3.3 If the forks go down while pumping in the NEUTRAL position, turn the setting screw
(P50) counter-clockwise until the forks do not lower.
3.4 If the forks do not go down when the control lever (H01) is in the LOWER position,
turn the setting screw (P50) clockwise until raising the control lever (H01) lowers the
forks. Then check the NEUTRAL position as per item 4.2 and 4.3.
3.5 If the forks do not lift while pumping in the ASCENT position, turn the setting screw
(P50) counter-clockwise until the forks rise while pumping in the ASCENT position.
Then check the NEUTRAL and LOWER position as per item 4.2, 4.3 and 4.4.
Fork size
Weighting
Width over
accurancy
Length
Fork width
forks
+/- 0.05%
1150mm
540mm
+/- 0.05%
1220mm
680mm
3
1. GENERAL SPECIFICATIONS
2. TO ATTACH HANDLE TO PUMP UNIT
3. TO ADJUST RELEASE DEVICE
4. MAINTENANCE
5. GUIDE TO SAFE OPERATION
6. TROUBLE SHOOTING
7. WEIGHING OPERATION
8. BATTERY POWER DATA AND REPLACEMENT
9. TROUBLE SHOOTING OF WEIGHING UNIT
9.1 GUIDE TO SAFE OPERATION
9.2 PARTS DRAWING OF PUMP ASSEMBLY
9.3 PARTS DRAWING OF HANDLE
9.4 PARTS DRAWING OF FRAME AND SCALE
10. WIRING DIAGRAM OF SCALE, JUNCTION BOX, SENSOR
11. WARRANTY
The owner/operator must read carefully and understand all the information presented
here before operation.
THANK YOU FOR USING THIS HAND PALLET TRUCK WITH SCALE. FOR YOUR SAFETY
AND A CORRECT OPERATION OF THE SCALE, PLEASE READ THESE INSTRUCTIONS CARE-
FULLY BEFORE USING IT.
NOTE: (1) All of the information reported here are based on data, available at the mo-
ment of printing. The factory reserves the right to modify its own products at any mo-
ment without notice and incurring any sanction. So it is suggested to always verify the
possible updates.
(2) The battery must be charged before use, according to the instructions supplied
with the batteries.
4. MAINTENANCE
4.1 Oil
Please check the oil level every six months. The total amount of oil is about 260 ml,
add injection oil 50-100 ml, this must be with the forks in the lowered position. Add or
change the hydraulic oil according to the temperature scale below.
160mm
160mm
4.2 How to expel air from the pump unit
Air may enter inside the unit when the seals are replaced. Put the control lever (H01) to
the LOWER position, and then move the handle up and down for several times.
4.3 Daily check and maintenance
Daily check of the pallet truck can limit wear and tear of the unit. Pay a special attention
to the wheels (P34, AF06), the axles (AF08, AF10) and AF15), the handle (H01), the forks
(AF01) and lift and lower control.
4.4 Lubrication
Use motor oil or grease to lubricate all moveable parts.
5. GUIDE TO SAFE OPERATION
For a safe operation of the truck, please read all the warning signs and instructions
here and on the truck before using it.
5.1 Do not operate the pallet truck unless you are familiar with it and have been trained
or authorized to do so.
5.2 Do not operate the truck unless you have checked its condition. Give a special at-
tention to the wheels, the handle assembly, the forks, lift and the lower control.
5.3 Do not use the truck on a sloping ground.
5.4 Never place any part of your body in the lifting mechanism or under the forks or
load. Do not carry passengers.
5.5 The operator should wear gloves and safety shoes for protection.
5.6 Do not handle unstable or loosely stacked loads.
5.7 Do not overload the truck.
5.8 Do not put unbalanced load, either side to side or along the length of the frame
(refer to Fig. 2).
5.9 The capacity of the truck assumes an evenly distributed load with the centre of the
load being at the half way point of the length of the forks (refer to Fig.2)
5.10 Make sure that the length of the forks matches the length of the pallet.
5.11 Lower the forks to the lowest height when the truck is not used.
5.12 In other specific conditions or places, the operator should operate the pallet truck
carefully.
TABLE OF CONTENTS
NOTE:
Temperature
-20ºC ~ +40ºC
4
Oil
L-HV46 Hydraulic oil