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Installation Instructions:
1.)
Remove the luggage compartment cover, spare wheel, the trim from the centre section of the
rear panel, the left and right side panels in the luggage compartment, the rear bumper, the main
and rear silencers (from the bolted joint) and the shield of the rear bumper. Remove the jack.
2.)
Predrill drilling point "5" – marked by a prick-punch – on the left-hand frame side member and
then drill it out to Ø 15 mm. Three holes are already present at position "b" (1 left and 2 right).
3.)
Predrill drilling points "2" and "4" (there are 4 of them) – marked by a prick-punch – in line with
position "a" of CBB "13" in the cross member at the rear end of the vehicle and then drill them
out to Ø 18 mm (observe the dimension of 1050 mm).
4.)
Enlarge drilling points "7" – marked by a prick-punch – on the right- and left-hand sides of the
rear apron to Ø 70 mm using e.g. a hole saw.
5.)
Using a centre punch, mark the position of the hole for stub "1" in the cross member at the rear
end and enlarge the hole to Ø 54 mm using e.g. a hole saw. To do this, measure up the centre
of the vehicle and observe the dimension of 47 mm (see sketch "Cutout in centre of vehicle").
6.)
Insert reinforcements "2" (do not mix up reinforcements for left and right) into the left and right
frame side members through the Ø 70 mm holes.
7.)
Insert fishplates "10" – on the left from beneath the vehicle and on the right from inside the
luggage compartment – at positions "b" and bolt loosely using M 10 locknuts.
8.)
Push seals "3" (there are 2) onto stub "1". Hold CBB "13" under the vehicle and bolt it loosely
to the vehicle at positions "a" using M 12 x 1.5 x 70 hexagon bolts.
9.)
Align the complete CBB and tighten the hexagon nuts and bolts.
Tightening torques:
The hexagon bolts used are of strength class 10.9 and the weldbolts/hexagon nuts of strength
class 8.8 and 8 respectively.
10.) Push plugs "15" into the Ø 70 mm holes in the rear apron.
11.) Clean the luggage compartment and refit/replace all the parts (trim panels, jack etc.) removed.
12.) Affix the trailer nose-weight plate to the luggage compartment sill or inside of the luggage
compartment (see item 16).
13.) When not towing a trailer:
always remove the towbar, pack it in the bag supplied and stow it in the luggage compartment
in such a way that it cannot slide around and cause damage. Insert the sealing plug into the
mounting pipe.
Subject to change.
14
hexagon bolts
hexagon nuts
M 12 95 Nm (at "a")
M 10 40 Nm (at "b")
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