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SETTING UP THE TEMPLATE
1.
Loosen the locking screw (A) Fig. 13.
D
2.
Adjust the side guides (C) Fig. 13, so that the space between them is 1/8"
(3.2 mm) wider than the lock face.
3.
Firmly tighten the screw (A).
4.
Loosen the locking screw (D) Fig. 13.
5.
Adjust the distance between (E) and (B) to 1/8" (3.2 mm) longer than the lock face.
6.
Firmly tighten the screw (D).
LOCATING THE TEMPLATE ON THE DOOR
1.
Draw a line across the door edge at the center of the mortise cut for the lock.
2.
Draw a line (F) Fig. 13 on the template side guides (C), midway between bars (B)
and (E).
3.
Position the template on door so that the line (F) on the template matches the line
drawn on the door edge at the center of the mortise cut.
4.
Tighten the two wing screws (G) Fig. 13 to lock the template in place.
PREPARING THE ROUTER
To reduce the risk of injury, turn unit off and disconnect it from
power source before installing and removing accessories, before adjusting or
when making repairs. An accidental start-up can cause injury.
1.
Attach the 42024 template guide to the router base with 42237 lock nut.
2.
Install the bit in the router collet.
3.
Set the router on the lock face template. Adjust the depth of cut so that the bit
just touches the door.
4.
Set the router-depth adjusting ring to the zero position.
5.
Lift the router from the template. Adjust the depth-of-cut equal to the thickness of
the lock face.
6.
Firmly tighten the motor-locking device.
MAKING THE CUT
Make sure that the motor switch is in the "OFF" position.
1.
Connect the router cord to the power source.
2.
Mortise the door for the lock face, guiding the router by keeping the template
guide against the template guide bars.
3.
A corner chisel 42234 is available as an accessory for squaring the corners for the
lock face.
FINISHED MORTISE
The completed mortise is illustrated in Fig. 14. The cut is smooth and even and you
can insert the lock box with no further hand work. In Fig. 14, the lock face template
has been used and the corner chisel has squared the corners, assuring a perfect fit.
G
C
E
C
F
11
11
B
FIG. 13
A
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