Installation; Support Installation; Ceiling Hanger Installation; Conveyor Set-Up - HYTROL ABLR Manual De Instalación Y Mantenimiento

INSTALLATION

• Support Installation

1. Determine primary direction of product
flow. Figure 4A indicates the preferred
flow as related to the drive.
2. Refer to "Match-Mark" numbers on
ends of conveyor sections. (Figure 4A)
Position them in this sequence near the
area of installation.
3. Attach supports to both ends of drive
section and to one end of intermediate
or tail sections (Figure 4A). Hand tighten
bolts only at this time.
4. Adjust elevation to required height.

• Ceiling Hanger Installation

If conveyors are to be used in an overhead application, ceiling hangers may have been supplied
in place of floor supports.
Figure 4B shows how a ceiling hanger mounts to a conveyor section. Ceiling hangers should
be mounted at section joints. For safety information concerning conveyors mounted overhead,
refer to "Installation Safety Precautions" on Page 3.
NOTE: When installing ceiling hanger rods in an existing building, all methods of
attachment must comply with local building codes.

• Conveyor Set-Up

1. Mark a chalk line on floor to locate centerline of the conveyor.
2. Set first section in place starting at either end depending on most critical point, usually the
end connecting to the last conveyor installed.
3. Place remaining sections on extended support of previous section (Figure 4A and 4C).
4. Insure that each bed sections is square prior to setting in place. Refer to Figure 4D. See
information below for Instructions on How To Square The Beds. Bed
sections must be square in order for the belt to track properly.
5. Fasten sections together with butt couplings and pivot plates as
shown in Figure 4C. Hand tighten bolts only at this time.
6. Conveyor must be straight. Pull a string taut from center of infeed
end to center of discharge end. Measure at each section joint from
string to inside of frame. This dimension should be one half the BR at
each section joint. If not, reposition the conveyor to straighten it. Do
this at each section joint so conveyor is straight. Conveyor must be
straight in order for belt to track properly.
7. Tighten all butt coupling and support mounting bolts and lag
conveyor to floor.
8. Install electrical controls and wire motor. See Page 5.
9. Track belt per instructions on Page 5 & 6.

• Squaring Sections

It is important that each bed section be checked
for an out-of-square condition and squared prior
to being set in place. If conveyor is not square,
tracking problems will result. Figure 4D indicates
a racked section.
TO CORRECT AN OUT-OF-SQUARE SECTION
1. Locate points on corners of section and
measure distance "A" & "B". If the dimensions are
not equal, the section will need to be squared.
(Figure 4E).
2. Use crossbracing supplied on underside
of conveyor to square each section. Adjust
turnbuckle until Dimensions "A" & "B" are equal.
3. After all bed sections have been checked and
corrected for "racked condition", tighten all butt
couplings and pivot plate bolts.
4. Make final check to see that all conveyor
sections are level across width and length. If
entire conveyor is level, supports can be lagged
to floor.
"Racked" conveyor sections will cause package to
travel toward side of conveyor.
IMPORTANT! Being out of level across width of conveyor can cause package drift on long conveyor
lines, and will cause belt to not track properly.
FIGURE 4A
FIGURE 4C
(PERNO DE MONTAJE)
FIGURE 4E
SIDE CHANNEL
(CANAL LATERAL)
"B"
"A"
FRAME SPACER
(SEPARADOR DE BASTIDOR)
FIGURE 4B
MOUNTING BOLTS
(PERNOS DE MONTAJE)
SIDE CHANNEL
(CANAL LATERAL)
PIPE RETAINER
(RETENEDOR DE TUBERÍA)
LOCK BOLT
(PERNO DE RETENIDA)
SIDE CHANNEL
(CANAL LATERAL)
MOUNTING BOLT
FIGURE 4D
SIDE CHANNEL
(CANAL LATERAL)
ROLLER NOT SQUARE
WITH SIDE CHANNELS
(EL RODILLO NO CUADRA CON
LOS CANALES LATERALES)
(SHORT ROD) TURNBUCKLE
(VARILLA CORTA) (TENSOR)
4
TOOL BOX TOOL BOX
H H
FO: C FO: C
Y QR O Y QR O
MARK: T D T
MARK: D
CODE CODE
R
E R E
O O
L L
MODEL
MODEL
A A
"MATCH-MARK" NUMBERS
(NÚMEROS DE "MARCA DE REFERENCIA")
CEILING HANGER ROD
(VARILLA DEL SOPORTE
COLGANTE DE CIELO RASO)
SPACER
(SEPARADOR)
JAM NUT
(CONTRATUERCA)
SUPPORT PIPE
(TUBERÍA DE SOPORTE)
JAM NUT
(CONTRATUERCA)
SIDE CHANNEL
(CANAL LATERAL)
BUTT COUPLINGS
(ACOPLAMIENTOS
DE MANGUITO)
PIVOT PLATE
(PLACA PIVOTANTE)
STATIONARY SUPPORT
(SOPORTE FIJO)
(LONG ROD) CROSSBRACING
[(VARILLA LARGA) ARRIOSTRAMIENTO TRANSVERSAL]
SIDE CHANNEL
(CANAL LATERAL)