Remove Control Knobs & Control Panel for Leak Testing
You will need: Phillips & flathead screwdrivers.
A) Locate door pin release in door assembly. Using a screwdriver, push down on door
pin release (1) until door detaches from frame assembly. Pull top of door away from
frame assembly (2) and lift door off bottom adjustable hinge pin.
B) Remove control knobs, igniter button, retention nut, and battery (3).
C) Remove screws from wind deflector with a Phillips screwdriver (4).
D) Tilt end of wind deflector down and slide wind deflector away to remove (5).
E) Let igniter module dangle from wires. Do not disconnect (6).
F)
Remove screws from underside of control panel with Phillips screwdriver (7).
G) Lift control panel up slightly, tilt up front edge and gently lift up (8).
H) Replace control panel and wind deflector when leak check is completed.
CHECK FOR GAS LEAKS
Do not use an open flame to check for gas leaks. Be sure there
are no sparks or open flames in the area while you check for
leaks. Sparks or open flames will result in a fire or explosion,
which can cause serious bodily injury or death and damage to
property.
Note: All factory-made connections have been thoroughly checked for gas leaks. The burners
have been flame-tested. As a safety precaution, however, you should recheck all fittings for
leaks before using your Weber® gas grill. Shipping and handling may loosen or damage a
gas fitting.
m WARNING: The gas connections of your gas grill have been
factory tested. We do however recommend that you leak check
all gas connections before operating your gas grill.
m WARNING: Perform these leak checks even if your grill was
dealer or store assembled.
If your grill has a side burner, make sure the side burner is turned off.
Turn on gas supply at source.
m WARNING: Do not ignite burners when leak checking.
You will need: A soap and water solution and a rag or brush to apply it.
A) Mix soap and water.
B) Turn on gas supply (1).
C) Check for leaks by wetting the fitting with the soap and water solution and watching
for bubbles. If bubbles form, or if a bubble grows, there is a leak.
If there is a leak, turn off the gas and tighten the fitting. Turn the gas back on and
recheck with the soap and water solution. If leak does not stop, do not use the
grill. Contact the Customer Service representative in your area using the contact
information on our web site. Log onto www.weber.com.
D) When leak checking is complete, turn gas supply off at the source and rinse
connections with water.
Note: Since some leak test solutions, including soap and water, may be slightly corrosive, all
connections should be rinsed with water after checking for leaks.
m WARNING: You should check for gas leaks every time you
disconnect and reconnect a gas fitting.
10
GAS INSTRUCTIONS
m DANGER
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