Essix
Dual Laminate Plastic
®
(Instructions for use on Essix
Intended Use:
Essix
Dual Laminate is thermoformed to fabricate intra-oral appliances such as TMJ splints, nightguards, and clenchers &
®
grinders. Essix
Dual Laminate is suitable for use with bruxers/grinders.
®
Indications for Use:
Mouthguard and aligner materials are indicated for the fabrication of orthodontic and dental appliances such as aligners, bite
planes, mouthguards, nightguards, snoring appliances, splints, retainers, repositioners, and temporary bridges.
Contraindications:
Warnings:
Excessive heating time during thermoforming will cause plastic to over sag and potential for injury to operator.
Improper thermoforming of the plastic appliance may cause the appliance to crack/break, resulting in sharp edges, loose pieces
and possible aspiration of pieces.
Precautions:
Patients with a history of allergic reactions to plastics should not use this product.
Store plastic sheets in a cool, dry place.
Single Use Only.
Adverse Reactions:
Step by Step Instructions:
1. All models should be trimmed to ¾" high. Full arch models should have the palate trimmed away.
2. IMPORTANT: Pre-heat the machine before using! Pre-heat the vacuum machine for at least 3 minutes or until the heating
element is a solid orange color. (Heating times may vary with current fluctuations or length of time the heating element has
been left on.)
3. Spray the model with Trim-Rite
4. Place the plastic into the frame of the vacuum machine soft side up and the model on the base plate.
5. Swing the heating element over the plastic. Heat for approximately 1-1½ minutes or until glaze is visible on the soft side.
Material will smoke (normal).
6. Swing the heating element away and flip the material over so the hard side is now facing up. Swing the heating element
back over the plastic and heat for approximately 15-25 seconds (until it is glossy).
7. Move the heating element away from the plastic.
8. Turn on the vacuum and lower the plastic over the model.
9. Immediately spray the plastic encased model with Essix Freeze Spray
prohibiting further thinning, but it "shrinks" the material around the cast, realizing a tighter fit.
10. Let vacuum continue to run for approximately 1 minute. Allow 10 minutes for cooling.
11. Trim and finish appliance as desired.
Common Problems:
1.
Not heating the soft side long enough.
2.
Heating the hard side too long – it will become yellow and burn.
Special Notes:
The edges of Dual Laminate sheets may appear rough. This is normal and will not affect the function of the plastic. Cold cure acrylic
may be applied to the hard side only. Roughen the surface of the desired area prior to applying the monomer. Beware that the
monomer does not get on the soft side of the material – it will burn (yellow).
Heating time may vary depending upon machine. If plastic does not adapt to model, add heating time until adaptation occurs. If
plastic "folds" when thermoformed, reduce heating time until material does not fold.
Thickness
2.0mm (.080")
3.0mm (.120")
*after preheating element
Note: (Triple Flip) is for Biostar™ process only: Heat soft surface, then flip and heat hard surface, then flip back to the soft
surface before pressureforming.
Not recommended for use in a Drufomat.
Manufacturer:
DENTSPLY International
DENTSPLY Raintree Essix
7290 26th Court East
Sarasota, FL 34243 USA
Tel: 800.883.8733
www.essix.com
Biostar and Drufomat are not trademarks of DENTSPLY.
Vacuum Machines only)
®
None known.
Allergic reactions.
Release Agent to prevent the material from sticking to the model.
®
Vacuum Heat Time*
Soft – 45 seconds
Hard – 15 seconds
Soft – 90 seconds
Hard – 25 seconds
Coolant. Not only does it cool the plastic,
®
Biostar™ Code*
Soft – 151 (Triple Flip)
Hard – 105 (Triple Flip)
Soft – 231 (Triple Flip)
Hard – 115 (Triple Flip)
Emergo Europe
Molenstraat 15,
2513 BH, The Hague
The Netherlands
Tel: (+31) 70 345 8570
Fax: (+31) 70 346 7299
ENG
#RT-DFU-DUAL-LAMINATE
Essix® SelectVac®
Soft – 2:45
Hard – 0:50
Soft – 3:00
Hard – 1:00
0120
RTE-174-15
Rev. 9/15