1
Declarations................................................................................................................................................................................ 2
2
Information and general instructions....................................................................................................................................... 3
2.1
Information about the instruction manual ......................................................................................................................................................3
2.2
Guarantee and responsibility ........................................................................................................................................................................4
3
Safety and prevention................................................................................................................................................................ 5
3.1
Introduction ...................................................................................................................................................................................................5
3.2
Personnel training .........................................................................................................................................................................................5
4
Technical description of the burner ......................................................................................................................................... 6
4.1
Technical data...............................................................................................................................................................................................6
4.2
Electrical data................................................................................................................................................................................................6
4.3
Burner description (Fig. 1).............................................................................................................................................................................8
4.4
Firing rates (Fig. 3)......................................................................................................................................................................................10
5
Installation ................................................................................................................................................................................ 11
5.1
Handling ......................................................................................................................................................................................................11
5.2
Preliminary checks ......................................................................................................................................................................................11
5.3
Boiler plate (Fig. 6)......................................................................................................................................................................................12
5.4
Blast tube length (Fig. 7) .............................................................................................................................................................................12
5.5
Securing the burner to the boiler (Fig. 8) ....................................................................................................................................................12
5.6
Choice of nozzles for 1st and 2nd stage .....................................................................................................................................................13
5.7
Nozzle assembly .........................................................................................................................................................................................14
5.8
Combustion head setting ............................................................................................................................................................................15
6
Electrical system ...................................................................................................................................................................... 16
6.1
Electrical system (factory set) .....................................................................................................................................................................17
7
Hydraulic system...................................................................................................................................................................... 19
7.1
Fuel supply..................................................................................................................................................................................................19
7.2
Hydraulic connections (Fig. 20)...................................................................................................................................................................20
7.3
Pump (Fig. 21) ............................................................................................................................................................................................20
8
Burner calibration .................................................................................................................................................................... 21
8.1
Firing ...........................................................................................................................................................................................................21
8.2
Operation ....................................................................................................................................................................................................21
9
Maintenance.............................................................................................................................................................................. 24
9.1
Burner start-up cycle diagnostics ................................................................................................................................................................26
9.2
Resetting the control box and using diagnostics .........................................................................................................................................26
9.3
Resetting the control box ............................................................................................................................................................................26
9.4
Visual diagnostics .......................................................................................................................................................................................26
9.5
Software diagnostics ...................................................................................................................................................................................27
Contents
1
GB
6069