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Idiomas disponibles
EN
This User Manual has been translated for your
convenience using machine translation. Reasonable
efforts have been made to provide an accurate
translation; however, no automated translation
is perfect nor is it intended to replace human
translators. The official User Manual is the English
version. Any discrepancies or differences created in
the translation are not binding and have no legal
effect for compliance or enforcement purposes. If
any questions arise related to the accuracy of the
information contained in the User Manual, please
refer to the English version of those contents which
is the official version.
TECHNICAL DATA
Parameter description
Parameter value
Product name
Cylinder pressure
meter
Model
MSW-CTU-02
Weight [kg]
3,4
Pressure measurement range
≤ 70 / ≤ 1000
[bar/psi]
1. GENERAL DESCRIPTION
The user manual is designed to assist in the safe and
trouble-free use of the device. The product is designed
and manufactured in accordance with strict technical
guidelines,
using
state-of-the-art
technologies
components. Additionally, it is produced in compliance
with the most stringent quality standards.
DO NOT USE THE DEVICE UNLESS YOU HAVE
THOROUGHLY READ AND UNDERSTOOD THIS
USER MANUAL.
To increase the product life of the device and to ensure
trouble-free operation, use it in accordance with this user
manual and regularly perform maintenance tasks. The
technical data and specifications in this user manual are
up to date. The manufacturer reserves the right to make
changes associated with quality improvement. The device
is designed to reduce noise emission risks to a minimum,
taking into account technological progress and noise
reduction opportunities.
LEGEND
Read instructions before use.
The product must be recycled.
WARNING! or CAUTION! or REMEMBER!
Applicable to the given situation (general
warning sign).
Use ear protection. Exposure to loud noise
may result in hearing loss.
Wear protective gloves.
WARNING! Toxic substances, danger of
poisoning!
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U S E R M A N U A L
CAUTION! The figures in this manual are illustrative
only and may vary in some details from the actual
appearance of the product.
2. USAGE SAFETY
ATTENTION!
Read
all
safety
warnings
instructions. Failure to follow warnings and
instructions could result in serious injury or even
death.
The term "device" or "product" in the warnings and in the
description of the instructions refers to: Cylinder pressure
meter.
2.1. SAFETY IN THE WORKPLACE
a)
Keep the work area tidy and well lit. Disorder or poor
lighting can lead to accidents. Be foresighted, watch
what you are doing and use common sense when
using the device.
b)
If in doubt as to whether the product is working
properly or found to be damaged, contact the
manufacturer's technical service.
c)
Only the manufacturer's service department may
repair the appliance. Do not attempt to repair the
product on your own!
d)
No children or unauthorized persons are allowed in
the work area. (Inattention may result in loss of control
of the unit.)
e)
Use the unit in a well-ventilated area.
f)
Connecting and disconnecting the pressure line
should be done with the air valve closed.
and
g)
Do not point the pressure hose toward yourself or
other people or animals. Pressurized air can cause
serious injury.
h)
Do not cut off the compressed air supply by crushing
or kinking the pressure hoses.
i)
When starting to operate the unit, gradually increase
the air supply to the unit to make sure it is working
properly. If you notice that the unit is not working
properly, immediately disconnect it from the
compressed air supply and contact the manufacturer's
service department.
j)
Keep these instructions for use for future reference. If
the product is to be handed over to a third party, hand
it over with this user manual.
k)
Keep packaging components and small installation
parts out of the reach of children.
l)
Keep the device away from children and animals.
m)
When using this product together with other devices,
also follow the other instructions for use.
REMEMBER! When using the device, protect children
and other bystanders.
2.2. PERSONAL SAFETY
a)
Do not operate this device if you are tired, ill or under
the influence of alcohol, drugs or medication that
could impair your ability to operate the device.
b)
The unit may be operated by persons who are
physically fit, capable of operating it and appropriately
trained, and who have read this instruction manual
and have been trained in occupational safety and
health.
c)
Use caution and common sense when operating this
unit. A moment's inattention during operation may
result in serious personal injury.
Rev. 18.03.2021
d)
Use personal protective equipment as required
when operating the unit as specified in Section 1 of
the explanation of symbols. The use of appropriate,
approved personal protective equipment reduces the
risk of injury.
and
e)
Eye, ear, and respiratory protection is recommended.
f)
The product is not a toy. Children should be watched
to ensure that they do not play with the appliance.
2.3. SAFE USE OF THE DEVICE
a)
Do not overload the device. Use tools that are suitable
for the application. A correctly selected product will
do a better and safer job for which it was designed.
b)
Disconnect the pressure hose before making
adjustments, changing accessories, and after working
with the equipment. This precaution reduces the risk
of accidents.
c)
Keep unused product out of the reach of children
and anyone unfamiliar with the device or this manual.
Products are dangerous when used by inexperienced
users.
d)
Keep the product in good working order. Check
before each use for general damage or damage to
moving parts (cracks in parts and components or any
other condition that may affect the safe operation
of the device). If damaged, have the device repaired
before use.
e)
Keep the product out of the reach of children.
f)
Repairs and maintenance should be carried out by
qualified personnel using only original spare parts.
This will ensure the safety of use.
g)
To ensure the designed operational integrity of the
device, do not remove factory-installed covers or
loosen screws.
h)
When transporting or moving the device from storage
to the place of use, observe the health and safety rules
for manual handling applicable in the country where
the device is used.
i)
Clean the device regularly to prevent permanent dirt
build-up.
j)
Use air to power the unit, no other gases are allowed.
k)
Use reinforced hoses for the compressed air
connection in areas with a high risk of mechanical
damage.
l)
Before each use, make sure that the nozzle is properly
mounted in the machine and that the hose is properly
attached and undamaged.
m)
The air supplied to the machine should be
dehumidified, clean, and free of contaminants.
Contaminants can clog hoses and cause damage to
the machine and its components.
n)
Do not carry or hang the unit by the pressure hose.
o)
If you notice any leakage from the unit or hoses,
immediately disconnect the compressed air supply
and correct the fault.
p)
Do not exceed the recommended supply pressure as
this may damage the unit.
q)
The product is not a toy. Cleaning and maintenance
must not be performed by children without adult
supervision.
r)
Do not tamper with the device to alter its performance
or design.
s)
Keep the unit away from sources of fire and heat.
t)
Do not exceed the maximum permissible operating
pressure of the unit!
Rev. 18.03.2021
EN
ATTENTION! Despite the safe design of the device
and its protective features, and despite the use of
additional elements protecting the operator, there
is still a slight risk of accident or injury when using
the device. Stay alert and use common sense when
using the device.
3. USE GUIDELINES
The product is designed to measure the pressure
(compression) in the cylinders of compression-ignition-
engines/Diesels.
The user is liable for any damage resulting from
unintended use of the device.
3.1. PRODUCT OVERVIEW
ATTENTION! This product's view can be found on the
last pages of the operating instructions (pp. 30).
1.
Pressure gauge with a pneumatic hose and relief valve
2.
Sleeve
3-7.
Injector adapters
8.
Auxiliary beam for clamp-mounted ends
9-13. Glow plugs adapters
14.
Brass gasket
15.
Conical aluminium joint
16-19. Glow plugs adapters
3.2. PREPARATION FOR OPERATION
POSITIONING OF THE UNIT
Keep the unit away from any hot surfaces - do not touch
the moving parts of the engine. The place of work of the
device should provide immediate access to the valve that
releases accumulated compressed air. Make sure that the
pressure of the air supply to the unit does not exceed the
recommended range.
3.3. WORKING WITH THE DEVICE
1)
The engine should be cool.
2)
Make sure that the vehicle's starter battery is
operational and charged.
3)
Check the engine oil level.
4)
Deactivate the fuel pump (e.g. by pulling its fuse).
5)
Start the engine briefly to burn out the fuel remaining
in the fuel system (after a short time the engine will
turn off automatically).
6)
Wait until the engine cools down and, if necessary,
remove one glow plug or the injector and install a
specific adapter in its place, maintaining the tightening
torque recommended by the manufacturer.
7)
Connect the pressure gauge to the tip of the adapter
through the pneumatic quick coupler at their ends.
8)
The needle on the pressure gauge should read "0" -
if it is not, release the pressure by pressing the valve
located on the indicator fitting to the hose.
9)
Make sure that the gauge is connected to the motor
tightly (air is not escaping anywhere).
10)
Spin the engine starter, i.e. as if trying to start the
engine (the engine will not start because it will not
get fuel), and spin it until the pointer on the pressure
gauge stops rising.
11)
The value indicated on the pressure gauge is the
value of the compression pressure on the measured
cylinder - write it down somewhere before resetting
the pressure gauge.
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