Triton SuperJaws XXL Instrucciones De Uso Y De Seguridad página 8

a workpiece before clamping
WARNING: Do not exceed 100kg force when operating the foot pedal as the foot pedal
mechanism could sustain damage. Always operate the foot pedal in a precise, controlled
manner.
Releasing
1. Slide up the Lock/Unlock Switch (6) as shown by the middle arrow (Image P)
2. Apply pressure to the Foot Pedal (11) with the same force as was used to initially clamp
the workpiece, whilst also supporting the workpiece until a click is heard (see bottom
arrow in Image P)
3. Once the click is heard, apply a little more pressure to the foot pedal, then release. The
clamping system is now unlocked
4. Slide the Moving Jaw (2) away from the workpiece, as indicated by the top arrow in
Image P
Notes:
• If clamping on one side of the jaws only, as shown (Image Q), reduce the maximum
clamping pressure used to avoid uneven clamping. Alternatively use another workpiece of
the same material and size on the other side to prevent the jaw mechanism from becoming
warped by uneven pressure
• If necessary, to prevent damage to the surface of the workpiece, use a softer material
between the jaw pads and workpiece, for example wood or a layered fabric material
• If the workpiece has sharp edges, you will need to protect the jaw pads, or remove them
when clamping
• If you are using SuperJaws indoors, on flooring that could be marked by the combined
weight of the SuperJaws and the workpiece, use additional pieces of wood or another
material between the feet and the floor, to spread the weight and prevent marking
• The jaw pads have vertical and horizontal grooves that allow for square tube and angled
workpieces to be clamped more securely, as shown (Image R). Image S shows square tube
securely clamped in the ideal position for sawing into the corner first
• If the jaw pads become worn, replacement pads are available from your Triton stockist
• The Moving Jaw (2) can be fully removed and re-fitted in reverse, as shown (Image T),
to allow for clamping level workpieces of 450-1000mm in size. Do not try to clamp
large, uneven workpieces that may force the moving jaw to bend/warp as it clamps. The
workpiece should sit level on the top surface between the jaws, as shown (Image U)
• When clamping very long or large workpieces that may overbalance SuperJaws, note
that the two front feet have individual holes that can be used to secure the feet against a
surface with screws or pegs to increase stability, as shown (Image V)
Ripping a Plank
When ripping a plank, stop the cut before reaching the jaws (Image W)
Remove the workpiece and re-clamp with sufficient amount of the cut beyond the jaws, so that
you can drop in your saw to recommence the cut
Before clamping, insert a spacer which is slightly thicker than your saw cut, at the jaw area, to
keep the cut open, as indicated (Image X)
Bending and shaping
SuperJaws is fully capable of being used as a vice to bend and shape materials. The top
surface of the fixed front jaw is sufficiently strong enough to be used with small to medium
hammers, as shown (Images Y & Z).
1 ton of clamping force allows the jaws to be used as a press to flatten a workpiece, as shown
(Image AA).
Note: Where necessary, remove the jaw pads to protect them from damage. Do not use
excessive force when using a hammer to impact material, as the fixed front jaw is only suitable
for light use in these circumstances
WARNING: Never impact the Moving Jaw (2) with a hammer as the jaw and clamping
mechanism could sustain damage.
Outdoor Use
SuperJaws is ideal for outdoor use. The new improved foot on the rear leg reduces the chance
of the rear leg submerging into soft ground, and the greater load capacity allows larger
workpieces to be clamped. However it is still possible that you may need to place boards
below each foot and the ground, especially if you are using SuperJaws to its maximum load
capacity, or if the ground is very soft.
If SuperJaws gets wet it is important to dry the tool to prevent corrosion. Also re-apply any oil
or grease that may have been affected by rain.
Bicycles
GB
SuperJaws is ideal for clamping bicycles during repair and maintenance, and will hold a bicycle
securely at the required height. However, modern bicycle frames need careful consideration
before clamping. Carbon fibre frames are very easy to damage and should not be clamped.
Steel bicycle frames are possible to clamp, so long as the clamping is applied carefully and
slowly. Ideally, for any frame, the best solution is to fit an old seat post to the frame and clamp
the seat post instead, to prevent the frame being damaged.
Note: Clamp so the weight of the bicycle is dispersed evenly across SuperJaws. Bicycles are
8
considerably heavier at the back than at the front.
Additional Uses
There are many additional uses for SuperJaws, which are not featured in this manual.
Whatever the use, it is important to heed the following:
• Always check SuperJaws XXL is correctly assembled before use
• Do not overload SuperJaws beyond 250kg
• Make sure the workpiece is correctly balanced
• Do not exert too much force on the workpiece while clamping
• Do not use clamping force beyond 1000kg; only clamp to the required force
• Do not use this product as a step or for building work platforms for people
Accessories
Engineers Jaws SJAXLEJ
• The bolt-on jaws are manufactured from extremely strong ductile cast iron, and are
specially shaped to increase grip when clamping pipe or round sections up to 50mm
in diameter. They also have an integral anvil for hammering or bending of heavy metal
sections (Image AB)
Log Jaws SJAXLLJ
• Suitable for gripping logs or poles, these jaws also bolt onto the standard steel jaws and are
formed from steel plate, and zinc-plated for corrosion resistance (Image AC)
Note: Logs or poles up to 175mm in diameter are gripped firmly for chain sawing, drilling,
rebating etc.
• Make sure SuperJaws does not become unbalanced with the accessories fitted. If
necessary, secure the feet of SuperJaws to a surface using the holes in the front feet, as
shown in Image V
• Always remove accessories before folding and transporting SuperJaws
Check with your Triton stockist for other accessories for SuperJaws
Maintenance
Contact your Triton stockist for replacement jaw pads. These are easily replaced with basic
tools.
Basic maintenance of this product should ensure a long working life. Please note:
• Depending on the type of use, it is quite likely this product will receive scratches and marks
that will remove paint and result in corrosion over time. Check for corrosion and treat if
necessary. Some disassembly may be required to check thoroughly, such as the underside
of the moving jaw. Always dry SuperJaws if it gets wet, particularly on any exposed metal
surfaces
• Lubricant or grease may be required from time to time, but always apply it in moderation
and never apply lubricant if it will affect the way the product operates. Any mechanism
should only be lubricated with a light spray lubricant which cannot affect the way it
operates
WARNING: If SuperJaws becomes damaged or corroded, and requires major repair, such
as welding, you must no longer rely on the given figures for clamping force or load capacity.
Under these circumstances, SuperJaws should be replaced immediately, as this level of repair
will void the guarantee
Storage
• Store in a cool dry place out of the reach of children
Disposal
• ALWAYS adhere to national regulations when disposing of tools that are no longer functional
and are not viable for repair
• Contact your local waste disposal authority for information on the correct way to dispose of
tools