TECHNICAL DATA
NAVIGATOR
2500 AC/DC
Power source:
Mains voltage
3x400 V ±15% 3x400 V ±15% 3x400 V ±15%
Fuse
Consumption max.
Efficiency
Permitted load
- 25% duty cycle
250 A / 32 V
- 60% duty cycle
220 A / 30 V
- 100% duty cycle
170 A / 27.6 V 190 A / 27.6 V 190 A / 27.6 V
Max. arc voltage
38 V / 250 A
Open circuit voltage
Current range AC
5 – 250 A
Current range DC
5 – 250 A
1
Application class
2
Protection class (IEC 529)
Standards
EN/IEC60974-1 EN/IEC60974-1
EN/IEC60974-10 EN/IEC60974-10 EN/IEC60974-10
Dimensions (H- W-L) (mm)
563x300x698
Weight with torch cooling
Weight without torch cooling
Torch cooling:
Cooling capacity
Tank capacity
Functions:
Arc power
Hot-start
Anti-freeze
Pilot arc
Start AMP
Stop AMP
Slope up
Slope down
Gas pre-flow
Gas post-flow
Spot welding time
Pulse time
Pause time
Base Amp
Reduced current
AC-balance
AC-balance, Ampere
AC-frequency
1-300 HZ (only AC)
TIG-ignition
Triggerfunction
Setting of welding jobs
S
1
The machine meets the standards which are demanded of machines
working in areas where there is an increased risk of electric shock
2
Equipment marked IP23 is designed for indoor and outdoor
applications
NAVIGATOR
NAVIGATOR
3000 DC
3000 AC/DC
16 A
16 A
300 A / 32 V
300 A / 32 V
240 A / 29.6 V 240 A / 29.6 V
38 V / 250 A
38 V / 250 A
95 V
95 V
5 – 300 A
5 – 300 A
5 – 300 A
S
S
IP 23
IP 23
ENIEC60974-1
563x300x698
563x300x698
37 kg
39 kg
31 kg
33 kg
0.71 kW
0.71 kW
4 liters
4 liters
Process
NAVIGATOR
2500 / 3000
Electrode
0-150 %, max. 250/300 A
Electrode
0-100 %, max. 250/300 A
TIG/Electrode
always on
TIG
5 %, min. 5 A
TIG
0-100 %, min. 5 A
TIG
0-100 %, min. 5 A
TIG
0-10 secs
TIG
0-10 secs
TIG
0-10 secs
TIG
3-30 secs
TIG
0.1-50 secs
TIG/Electrode
0.01-10 secs
TIG/Electrode
0.01-10 secs
TIG/Electrode
1-99 %, min. 5 A
TIG
0-100 %, min. 5 A
1-100 % (only AC)
1-100 % (only AC)
1-200 % (only AC)
1-200 % (only AC)
1-300 HZ (only AC)
TIG
HF / LIFTIG
TIG
2/4-stroke
TIG/Electrode
Insufficient maintenance may result in reduced
operational reliability and in lapse of guarantee.
The NAVIGATOR 2500/3000 welding machines re-
quire virtually no maintenance. However, exposure to
16 A
extremely dusty, damp or corrosive air is damaging to
welding machines.
Periodical maintenance
In order to prevent problems arising, the following
procedure should be observed at least once a year or
as required.
95 V
- disconnect the machine from the mains supply and
wait 2 minutes before removing the front panels.
- clean the fan blades and the components in the
S
cooling pipe with clean, dry, compressed air.
IP 23
- drain the cooling liquid out of the cooling module
and welding hoses. Remove dirt and flush with pure
water in the tank and cooling hoses. Fill up with new
cooling liquid. The machine is delivered with cooling
liquid.
43 kg
37 kg
0.71 kW
4 liters
WARRANTY REGULATIONS
All MIGATRONIC machines carry a twelve month
guarantee against hidden defects. Such defects must be
notified no later than two months after it has been noticed.
The warranty runs for twelve months after invoicing to
end customer.
The warranty becomes void by faults that can be
attributed to incorrect installation, pests, transport
damages, water- and fire damages, strokes of lightning,
use in connection with a synchronous generator and use
under abnormal conditions, which lies beyond the product
specification.
Lack of maintenance
There is a lapse of warranty if the product is not properly
maintained. E.g. if the product is dirty to such a degree
that cooling is hindered. The warranty does not cover
damages, which can be traced back to unauthorised and
incorrect repairs of the product.
Wear parts
The warranty does not cover wear parts (welding hoses,
welding cables and wire drive rolls)
10
Resulting damages
Use of the product must stop immediately after acknow-
ledgement of a defect in order to avoid further damage of
the product. The warranty does not cover resulting
damages due to use of the product after acknowledge-
ment of a defect. Moreover, the warranty does not cover
resulting damages on other items due to product defect.
22
MAINTENANCE