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1.5 GASES AND FUMES
PLEASE NOTE! GAS MAY BE LETHAL OR DANGEROUS TO HUMAN HEALTH!
•
When welding, ensure good ventilation. Avoid inhalation of the gas.
•
Chemical substances (lubricants, solvents) must be removed from the surfaces of welded objects as
they burn and emit toxic smokes under the influence of temperature.
•
The welding of galvanised objects is permitted only when efficient ventilation is provided with filtration
and access to fresh air. Zinc fumes are very toxic, an intoxication symptom is the so called zinc fever.
2. MACHINE USE DESIGNATION
The stud welding machine is designed for permanent welding of bolts, nails, stubs, studs, pins, etc. It may be
used for steel, aluminium, stainless steel and copper.
3. TECHNICAL SPECIFICATIONS
Product name
Model
No. art
Voltage / frequency
Welding voltage [V]
Rated power [KVA]
Capacitors [uF]
Stored energy [J]
Welding range
Welding gun lead length [m]
Return lead length [m]
Weight [kg]
4. OPERATION
4.1 GENERAL NOTES
•
The device must be used according to its purpose, in accordance with the OHS regulations and
restrictions resulting from the data included in the rating plate (IP level, operation cycle, supply voltage,
etc.).
•
The machine must not be opened, as it will cause warranty loss and, in addition, exploding, unshielded
elements can cause serious injuries.
•
The producer does not bear any responsibility for technical changes in the device or material losses
caused by the introduction of the said changes.
•
In case of malfunctions, contact the service centre.
•
Louvers must not be shielded – the welder must be positioned at 30 cm away from objects surrounding
it.
•
The welder must not be kept under your arm or near to your body.
•
The machine must not be installed in rooms with aggressive environments, high dustiness and near
devices with high electromagnetic field emission
4.2 DEVICE STORAGE
•
The machine must be protected against water and moisture.
•
The welder must not be positioned on heated surfaces.
•
The device must be stored in a dry and clean room.
4.3 CONNECTING THE DEVICE
4.3.1 Connecting the power
•
Connection of the device must be performed by a qualified person. In addition, a person with required
qualifications should check if the earthing or electrical installation with protection system is in line with
the safety regulations and if they operate correctly.
EN
Stud Welder
S-STUD 1600
S-STUD2500
2158
2159
230V~ / 50 Hz
230V~ / 50 Hz
20-195
20-195
500
500
72000
108000
1600
2500
M3-M8 (except M7)
M3-M10 (except M7)
4
4
2 x 3
2 x 3
21
21
12
Rev. 20.03.2017
•
The device must be placed near the work station.
•
The connection of excessively long conduits to the machine must be avoided.
•
One-phase welders should be connected to the socket fitted with an earthing prong.
•
Welders powered from a 3-Phase network are delivered without a plug, the plug must be obtained
independently and installation should be assigned to a qualified person.
PLEASE NOTE! THE DEVICE MAY ONLY BE USED UPON CONNECTION TO AN INSTALLMENT WITH
A PROPERLY FUNCTIONING FUSE!
5. MACHINE OPERATION
STUD WELDER: S-STUD 1600 (2158), S-STUD2500 (2159)
Machine description:
Front view:
1 2 3
4
8
1.
Charging indicator light
2.
Ready to work indicator light
5
3.
In use indicator light
4.
Welding voltage display
5.
Return lead socket
6.
Welding lead socket
6
7.
Welding gun control socket
8.
Voltage adjustment knob
7
Rear view:
9
10
11
12
9.
Power cable
10.
On/off switch
11.
Main fuse
12.
Fan
Gun:
7
6
5
4
3
Rev. 20.03.2017
EN
1
1.
Tension adjustment knob
2.
Tension scale
3.
Collet attachment point
4.
Fastening nut
5.
Stabilising pins
2
6.
Trigger
7.
Welding and control leads
13
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