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1.
GENERAL INFORMATION
1.1.
PURPOSE OF THIS MANUAL ........................................... 10
1.2.
MANUFACTURER AND MACHINE IDENTIFICATION ...... 12
1.3.
CUSTOMER SERVICE RECOMMENDATIONS ................ 12
2.
SPECIFICATIONS
2.1.
DESCRIPTION OF THE MACHINE ................................... 16
2.2.
OPERATING CONDITIONS AND CONTRARY
DIRECTIONS ...................................................................... 18
2.3.
SPECIFICATIONS .............................................................. 20
2.4.
WORKING PLACES ........................................................... 26
2.5.
DUST EMISSION ................................................................ 26
2.6.
NOISE LEVEL ..................................................................... 28
2.7.
SAFETY DEVICES ............................................................. 32
SAFETY PRECAUTIONS
3.
(SAFE WORKING PRACTICES)
3.1.
SAFETY REGULATIONS ................................................... 34
3.2.
RESIDUAL RISKS .............................................................. 42
3.3.
SAFETY AND INFORMATION SIGNALS .......................... 44
4.
INSTALLATION
4.1. LIFTING AND UNLOADING .................................................... 46
4.2. INSTALLATION AREA - CHARACTERISTICS ....................... 48
4.3. INSTALLATION OF DISASSEMBLED PARTS
- INTRODUCTION ................................................................... 50
4.3.1 Displacing wheels - Assembly ................................................. 50
4.3.2. Square up frame - Installation ................................................. 52
4.3.3 Squaring machine for aluminium wagon - Installation ........... 52
4.3.4 Telescopic ruler - Installation .................................................. 54
4.3.5 Wagon attachment - Installation ............................................. 54
4.3.6 Angled cuts device - Installation ............................................. 56
4.3.7 Tenoning table - Installation .................................................... 58
4.3.8 Saw table extension moulder - Installation ............................ 58
4.3.9 Protection - Installation ........................................................... 60
4.3.10Slotter - Installation ................................................................. 64
4.3.11Scorer assembly - Installation ................................................. 64
4.4. ELECTRICAL CONNECTION ................................................. 66
4.5. CHIP SUCTION ....................................................................... 70
INDEX
5.
SET - UP PROCEDURES
5.1. TOOL - ASSEMBLY AND ADJUSTMENT .............................. 74
5.1.1 Milling cutters - assembly ........................................................ 74
5.1.2 Circular saw and scorer - assembly ........................................ 76
5.1.3 Circular saw and scorer - adjustment ..................................... 78
5.1.4 Cutters - assembly .................................................................. 80
5.1.5 Spindle bits - assembly ........................................................... 82
5.2. SURFACING TABLES - ADJUSTING ..................................... 84
5.3. THICKNESSING TABLES - ADJUSTING ............................... 86
5.4. SAW AND SURFACE UNIT FENCE - ADJUSTMENT ........... 88
5.4.1 Standard guide ........................................................................ 88
5.4.2 Optional saw guide .................................................................. 90
5.5. MOULDER FENCE - ADJUSTING .......................................... 92
5.6
MOULDER SHAFT SPEED CHANGING ................................ 96
6.
OPERATING PROCEDURES
6.1.
CONTROL BOARD ................................................................ 98
6.1.1 Control functions .................................................................... 98
6.1.2 Starting the machine ............................................................ 100
6.1.3 Stopping the machine .......................................................... 100
6.1.4 Emergency stop ................................................................... 100
6.2.
SURFACING TABLES ......................................................... 102
6.2.1 Planer protection .................................................................. 104
6.3.
THICKNESSING .................................................................. 106
6.4.
CIRCULAR SAW .................................................................. 110
6.4.1 Machining ............................................................................. 110
6.4.2 Working with the parallel guide ............................................ 114
6.4.3 Correct use for circular saw ................................................. 116
6.5.
WORKING WITH MOULDER UNIT ..................................... 118
6.6.
WORKING WITH SLOTTER ................................................ 126
7.
MAINTENANCE REQUIREMENTS
7.1.
V-BELT - REPLACEMENT AND TIGHTENING .................. 130
7.1.1 Cutterblock driving belt ........................................................ 130
7.1.2 Saw and engraver driving belts ........................................... 132
7.1.3 Moulder shaft driving belt .................................................... 132
7.2.
CHECKING THE SAFETY DEVICES .................................. 132
7.3.
OVERALL CLEANING ......................................................... 134
7.4.
GENERAL LUBRICATION ................................................... 134
7.5.
REPLACEMENT AND DISPOSAL ...................................... 134
8.
TROUBLE - SHOOTING GUIDE
8.1.
TROUBLES-CAUSES-WHAT TO DO ................................. 136
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