ML6984, ML7984 SERIES 4000 DIRECT COUPLED VALVE ACTUATORS
1
L1
R
L2
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND
OVERLOAD PROTECTION AS REQUIRED.
2
SET HEATING ANTICIPATOR TO MATCH CURRENT DRAW OF
RELAY 1K. DO NOT ROUTE RELAY CONTACTS THROUGH
THERMOSTAT.
Fig. 17. ML6984 with Honeywell T87F Round™
Thermostat.
If connecting the ML6984 directly to a T87F with a Series 20
sub-base, clip out the cooling anticipation resistor on the sub-
base between terminals R
c
compatibility with ML6984 but may result in wider room
temperature swings due to the loss of anticipation.
REPLACEMENT NOTES
HEATING ONLY
1
24Vac
R
COOLING ONLY
1
24Vac
R
1
CLASS 2 TRANSFORMER. PROVIDE DISCONNECT MEANS AND
OVERLOAD PROTECTION AS REQUIRED.
Fig. 18. ML6984 with Honeywell T87K Round™
Thermostat.
See Fig. 19, if connecting TH5110D or TH6110D FocusPRO™
thermostats to ML6984. Configure the thermostats for Series
20 operation.
95C-10939EFS—03
1K1
2
B
R
W
W
T5
T6
1K
ML6984
M25501
and Y. This is needed for electrical
T6
T5
C
B
W
W
R
Y
ML6984
T6
T5
C
B
W
W
R
Y
ML6984
TH5110D
Rc
TH6110D
R
Y
C
4
W
O/B
G
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD
1
PROTECTION AS REQUIRED.
FACTORY INSTALLED JUMPER.
2
OPTIONAL 24 VAC COMMON CONNECTION.
3
CONFIIGURE SYSTEM TYPE TO HEAT ONLY IN THE INSTALLER SETUP.
4
5
TERMINALS R AND T5 ARE INTERNALLY CONNECTED.
Fig. 19. ML6984 with FocusPro™ Electronic Thermostat.
To Replace ML784 or ML984
1. The old ML784 or ML984 actuators cannot be used with
new ML7984 valve actuators in the same circuitry,
unless the old models are each powered by their own
transformer to prevent cross-talking.
2. The ML7984 is a direct replacement for all old ML784
UP
and ML984, except:
DOWN
a. When replacing the old reverse acting models, the
signal input wires to the new devices no longer need
to be reversed. Just follow the terminal polarity des-
ignations and DIP switch settings.
b. When replacing the old actuator which has an Elec-
tronic Series 90 "Supermod" controller - e.g.: T775,
W973, H775, or W7100 - the old interface resistor
must be removed. The ML7984 Series 4000 will work
directly with the controller without the external 240
ohm resistor.
c. When replacing the old ML784 (mA model) in multi-
UP
DOWN
ple-actuator installations, resistor(s) will be needed.
Use Resistor Kit (part no. 272822) and set DIP
switches accordingly. See Figures 17 and 18.
To Replace ML684A
M25502
1. The new ML6984 is a direct replacement for the old
ML684A in single actuator or parallel multiple actuators
hook-up. The old and new actuators can be mixed in the
same electrical circuit. For multiple actuators controlled
by a common controller in parallel, these actuators must
be wired so that they all travel in the same direction.
2. When replacing the ML684A1009 (80 lbf) with this new
ML6984 on the V5045 valve, the installed valve adaptor
(part no. 272629A) on the valve stem and actuator
assembly is still needed.
NOTE: The 272630D position feedback/auxiliary switch mod-
ule cannot be used with ML6984 3-wire installation.
The 272630D requires continuous power.
10
THERMOSTAT WIRING TERMINALS
2
3
ML6984
POWER TO OPEN
B
W
R
AND POWER TO
CLOSE
MOTOR OR VALVE
T6
T5
5
(SERIES 20)
1
L1
R
(HOT)
C
L2
M25503