GM 23459585 Instrucciones De Montaje

Fuel Door
Kit Contents
Fuel Door
Rivet
Installation Instructions
Tools Required
T30 Torx Driver
Electric Drill
Drill Bit (for removal of existing rivet)
GM Vehicle Care Super Lube with PTFE
Rivet Gun
Removal of Existing Fuel Door
1. Open fuel door.
2. Remove the two Torx T30 head screws holding the fuel cup
housing in place. See Figure 1A.
FIGURE 1A
3. Drill out existing rivets holding fuel door hinge in place.
See callout 1 Figure 2A.
** DO NOT ENLARGE THE HOLES IN THE BODY WHILE
DRILLING OUT THE EXISTING RIVETS. THESE
HOLES AID IN THE ALIGNMENT OF THE FUEL
FILLER DOOR TO THE BODY. **
Fuel Door
ALL INFORMATION WITHIN
DATE
ABOVE BORDER TO BE PRINTED
EXACTLY AS SHOWN ON 8.5 x 11
WHITE 16 POUND NON-BOND
RECYCLABLE PAPER.
PRINT ON BOTH SIDES, EXCLUD-
ING TEMPLATES.
TO BE UNITIZED IN ACCORDANCE
WITH GM SPECIFICATIONS.
Quantity
1
2
1
Torx T30 Head Screws
AUTH
REVISION
FIGURE 2A
4. Remove tether from existing fuel door hinge.
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6. Remove the fuel door assembly by sliding the assembly towards
the rear of the vehicle.
Installation of New Fuel Door Assembly
1. Apply corrosion protection using GM Vehicle Care Super
Lube with PTFE to all areas with exposed bare metal. These
areas include both the exposed metal around the rivet head
DQG WKH VXUIDFH ZKHUH WKH IXHO ¿OOHU GRRU DWWDFKHV WR WKH ERG\
(on the back side of the metal).
2. Install the fuel door assembly by sliding the assembly towards
the front of the vehicle, making sure the holes in the fuel door
hinge align with the holes in the sheet metal. See Figure 3A.
3. Install new rivets. See Figure 3A.
FIGURE 3A
4. Reinstall the two Torx T30 Screws that hold the fuel filler
cup housing in place. Tighten the screws to 9 N·m (80 lb in).
See Figure 1A.
5. 5HLQVWDOO IXHO ¿OOHU FDS DQG DWWDFK WHWKHU WR KLQJH DVVHPEO\
PART NO.
IR 24OC13
INSTALLATION INSTRUCTIONS
DR
TITLE
PART NO.
23459585
1
23459585
SHEET
Fuel Door
1
SHEET
1 3
OF
3
OF