Functional Description; Putting Into Operation; Equipping And Connecting The Cable Assembly; Equipping The Torch Neck - Abicor Binzel MIG Robo Manual Del Usuario

MIG/MAG ROBO welding torch

5 Functional description

The fully functional MIG/MAG ROBO welding torch system is made up of the ROBO
welding torch and the cable assembly. Together, the components form a fully-functional unit that
provides an arc for welding when supplied with the appropriate consumables. The welding wire
required for welding is fed through the ROBO welding torch system all the way to the contact
tip. The contact tip transmits the welding current to the welding wire, producing an arc between
the welding wire and the workpiece. The arc and the molten pool are protected by the inert gas
(MIG) and the active gas (MAG).

6 Putting into operation

DANGER
Risk of injury due to unexpected start-up
The following instructions must be adhered to for the entire duration of maintenance,
servicing, mounting, dismounting and repair work:
• Switch off the power source.
• Close off the compressed air supply.
• Disconnect all electrical connections.
NOTICE
• Please take note of the following instructions:
 3 Product description on page EN-5
• The system may only be installed and put into operation by authorized personnel
(in Germany see TRBS 1203).

6.1 Equipping and connecting the cable assembly

Select the wire type and suitable wire guide for your application.
1 Lay the cable assembly out straight then push the cut-to-length wire guide (liner or PA liner)
through the torch neck from the central connector.
2 Tighten the nut using the switch key wrench.
3 Cut off the liner flush with the torch neck.
4 Make sure that the cutting edge is free of burrs.

6.2 Equipping the torch neck

For ROBO 241D and 455D, start by screwing in the replaceable tip.
1 Screw the spatter protector into the torch neck.
2 Screw the contact tip into the tip adaptor and tighten using a switch key wrench.
3 Slide the gas nozzle onto the torch neck, rotating it slightly clockwise.
All manuals and user guides at all-guides.com
5 Functional description
EN - 9