Extreme care shall be taken not to overfill the refrigeration system. Prior to recharging the
system it shall be pressure tested with OFN.
The system shall be leak tested on completion of charging but prior to commissioning. A
follow up leak test shall be carried out prior to leaving the site.
30. DECOMMISSIONING
Before carrying out this procedure, it is essential that the technician is completely familiar
with the equipment and all its detail. It is recommended good practice that all refrigerants
are recovered safely.
Prior to the task being carried out, an oil and refrigerant sample shall be taken in case anal-
ysis is required prior to re-use of reclaimed refrigerant. It is essential that electrical power is
available before the task is commenced.
a) Become familiar with the equipment and its operation.
b) Isolate system electrically.
c) Before attempting the procedure ensure that:
•
Mechanical handling equipment is available, if required, for handling refrigerant cyl-
inders;
•
All personal protective equipment is available and being used correctly;
•
The recovery process is supervised at all times by a competent person;
•
Recovery equipment and cylinders conform to the appropriate standards.
d) Pump down refrigerant system, if possible.
e) If a vacuum is not possible, make a manifold so that refrigerant can be removed from
various parts of the system.
f) Make sure that cylinder is situated on the scales before recovery takes place.
g) Start the recovery machine and operate in accordance with manufacturer's instructions.
h) Do not overfill cylinders. (No more than 80 % volume liquid charge).
i) Do not exceed the maximum working pressure of the cylinder, even temporarily.
j) When the cylinders have been filled correctly and the process completed, make sure
that the cylinders and the equipment are removed from site promptly and all isolation
valves on the equipment are closed off.
k) Recovered refrigerant shall not be charged into another refrigeration system unless it
has been cleaned and checked.
31. LABELLING
Equipment shall be labelled stating that it has been de-commissioned and emptied of refrig-
erant. The label shall be dated and signed.
Ensure that there are labels on the equipment stating the equipment contains flammable
refrigerant.
32. RECOVERY
When removing refrigerant from a system, either for servicing or decommissioning, it is
recommended good practice that all refrigerants are removed safely.
When transferring refrigerant into cylinders, ensure that only appropriate refrigerant recov-
ery cylinders are employed. Ensure that the correct number of cylinders for holding the total
system charge is available. All cylinders to be used are designated for the recovered refrig-
erant and labelled for that refrigerant (i.e. special cylinders for the recovery of refrigerant).
Cylinders shall be complete with pressure relief valve and associated shut-off valves in
good working order. Empty recovery cylinders are evacuated and, if possible, cooled before
recovery occurs.
The recovery equipment shall be in good working order with a set of instructions concerning
the equipment that is at hand and shall be suitable for the recovery of flammable refriger-
ants.
In addition, a set of calibrated weighing scales shall be available and in good working order.
Hoses shall be complete with leak-free disconnect couplings and in good condition.
Before using the recovery machine, check that it is in satisfactory working order, has been
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