Technical Data - REMS SSS 160 R Instrucciones De Uso

GBR
Fig. 1-4
1 Storage box for pipe support
inserts and clamping inserts
2 Split pin in transit position
3 Tubular stand
4 Split pin in machine operating
position
5 Butt welding unit
6 Facing Cutter
7 Jointing lever
8 Drawer
9 Lock
10 Tow bar
11 Bayonet catch
12 Locking lever
13 Allen screw
14 Support
15 Wheeled frame
16 Hand-grip
17 Retainer
18 Handle
19 Clamps
20 Handle with rocker switch
21 Sliding block
22 Clamping lever
23 Plug socket
24 Red power-on indicator lamp
25 Green temperature indicator
lamp
26 Temperature adjusting screw
27 Clamp insert
28 Hex. screw
29 Pipe support insert
30 Pipe support
31 Clamping knob
32 Pull-knob
33 Clamping screw
34 Clamping nut
35 Clamping cam
36 Clamping lever
37 Pressure data plate
38 Pointer
39 Clamping lever/handle
40 Motor cover
Fig. 5
(1) Heating element temperature
(2) Upper limit
(3) Lower limit
(4) Pipe wall thickness
Basic Safety Instructions!
Warning! Read before commissioning!
When using machines, electric tools and electric units – hereinafter referred to
as "units" – basic safety precautions should always be followed to reduce the risk
of electric shock, personal injury and fire, including the following.
Read and comply with all these instructions before operating the unit. Save these
safety instructions.
Only use the unit for the purpose for which it was intended, with due attention to
the general safety and accident prevention regulations.
· Keep work area clean
Cluttered areas invite injuries.
· Consider work area environment
Don't expose units to rain. Don't use in damp or wet locations. Keep work area
well lit. Don't use power tools in presence of flammable liquids or gases.
· Guard against electric shock
Prevent body contact with earthed surfaces (e.g. pipes, radiators, ranges, re-
frigerators). If the unit comes with an earthed wire, the plug must only be
connected to an earthed receptacle. At work sites, in the fields or any other
comparable sites of use, the unit shall only be connected to the power supply
with a 30mA fault current protected switch.
· Keep children away
Do not let contact unit or power lead. All bystanders should be kept away from
work area. Only allow trained personnel to use it. Apprentices may only ope-
rate the machine when they are older than 16, when this is necessary for their
training, and under the supervision of a trained operative.
· Store idle units safely
When not in use keep units in a dry place, either locked up or high up, out of
reach of children.

1. Technical Data

1.1. Article numbers
Butt welding machine with
Butt welding unit EE (adjustable
temperature, electronic control)
Butt welding unit EE (adjustable
temperature, electronic control)
Supporting stand MSG, SSG 110-180
Supporting stand SSG 280
Bench support MSG, SSG 110-180
Fig. 6
(1) Preparation
(2) Pipe
(3) Heating unit
(4) Pipe
(5) Heating up
(6) Completed joint
(7) Heat welding (principle)
Fig. 7
(1) Pipe outer diameter d (mm)
(2) Gap width a (mm)
Fig. 8
(1) Pressure
(2) Adapting pressure
(3) Adapting time
(4) Heating pressure
(5) Heating time
(6) Changeover time
(7) Joining pressure
(8) Joining pressure build-up time
(9) Cooling time
(10) Total joining time
(1 1) Time
Fig. 9-13
(1) Force of pressure in N
Fig. 14
(1) Nominal wall thickness mm
(2) Adapting
Height of bulge at heating element
at end of adapting time (minimum)
(Adapting at 0.15 N/mm 2 ) mm
(3) Heating
Heating time ^ = 10 x wall thickness
< 2
(Heating = 0.02 N/mm )
(4) Changeover
(5) Joining
(6) Time of application of max
pressure
(7) Cooling off time under joining
pressure
p = 0.15 N/mm 2 ± 0.01
mins (minimum times)
Fig. 16,17
(1) M 1 Facing cutter motor
(2) S 1 Switch motor on
(3) S 2 Positioning switch
working positon
· Never overload a unit
It will do the job better and safer at the rate for which it was intended. Replace
tools in good time.
· Use the right unit for the job
Don't force small units to do the job of a heavy-duty tool. Don't use units for
purposes not intended.
· Dress properly
Do not wear loose clothing or jewellery. They can be caught in moving parts.
Rubber gloves and non-skid footwear are recommended when working outdoors.
Wear protective hair covering to contain long hair.
· Use personal safety equipment
Wear safety goggles. Wear safety glasses. Wear ear defenders to protect
against noise € 85 dB(A). Wear a face mask if work is dusty.
· Don't abuse lead
Never carry unit by lead or yank lead to disconnect from receptacle. Keep the
lead away from heat, oil and sharp edges.
· Keep hands away from moving (rotating) parts
· Secure workpiece
Use clamps or a vice to hold workpiece. It's safer than using your hand and it
frees both hands to operate the unit.
· Don't overreach
Keep proper footing and balance at all times.
· Maintain units with care
Keep tools sharp and clean for better and safer performance. Follow instructions
for servicing and changing tools. Inspect unit leads periodically and, if damaged,
have them repaired by an authorised service facility. Inspect extension leads
periodically and replace them if damaged. Keep handles dry, clean and free
from oil and grease.
· Disconnect units from the power supply
For all operations described under "Preparations for Use" and "Maintenan-
ce", when not in use, before servicing and when changing tools.
· Remove keys and spanner
Check if keys and adjusting tools are removed from unit before turning it on.
· Avoid unintentional starting
Don't carry plugged-in unit with finger on switch trigger. Be sure switch is tur-
ned off when plugging in. Do not bridge the inching switch.
· Outdoor use extension leads
When unit is used outdoors, use only extensions leads intended for use outdoors
and so marked.
· Stay alert
Watch what you are doing. Use common sense. Do not operate unit when
you are tired.
· Check unit for damaged parts
Before further use of the unit, a guard or other part that is damaged should
be carefully checked to determine that it will operate properly and perform its
intended function. Check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any other condition that may affect
the power tool's operation. A guard or other part that is damaged should be
properly repaired or replaced by an authorised service facility unless other-
wise indicated in the operating instructions. Have defective switches replace
by an authorised service facility. Do not use the unit if the switch does not turn
it on and off.
· Warning
Only use genuine spare parts and accessories, for personal safety reasons,
to ensure correct operation of the machine. The use of other accessories or
attachments involves a risk of injury.
· Have your unit repaired by an authorised service facility
This unit complies with the relevant safety. All maintenance and repair work,
particularly when involving the electrical systems, must be performed only by
specialist personnel or by persons familiar with the machine and by using ori-
ginal spare parts, otherwise injuries may result to the user. All unauthorised
modifications of the machine are prohibited for safety reasons.
Special Safety lnstructions
· Since the heating element mounted on the machine reaches working tempera-
tures of up to 300°C, do not touch the heating element or steel components bet-
ween the heating element and the plastic handle, once the unit has been plug-
ged in. Also, do not touch the welded seam on the plastic pipe or any part of the
pipe near welded seam on the plastic pipe or any part of the pipe near the seam
during and after welding. After the unit has been unplugged, it will take a certain
time to cool down. Do not accelerate the cooling process by immersing the unit
in liquid, otherwise it will be damaged.
· Take care to ensure that the heating element does not come into contact with
combustible material when hot.
· lf the plastic pipe butt welder is used as a hand-operated machine, it must be
placed only in the fixtures provided (supporting stands, bench supports) or on
a fire-retardant base.
· Always keep the hands well clear of the facing cutter when it is running.
· Do not overload the facing cutter. Do not apply excessive feed pressure.
· If the welding machine is put away or transported in the steel case when still
hot, care must be taken to ensure that the hot heating element does not come
into contact with combustible material (in spite of the fire-retardant liner),
particularly the power supply connecting lead.
SSM 160 R SSM 160 K
252020 252040
250220 250220
250040 250040
250041 250041
GBR
SSM 250 K SSM 315 RF
254020 255020
250330 250420
250340