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3.0
INSTALLATION
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Installation of the Connected Order Picker System must be supervised by a Qualified Person
must be certified by a Competent Person as meeting the criteria for a Certified Anchorage, or that it is capable of supporting
the potential forces that could be encountered during a fall.
3.1
PLANNING: Plan your Fall Protection system prior to installation of the Connected Order Picker System. Account for all
factors that may affect your safety before, during, and after a fall. Consider all requirements and limitations defined in
these instructions.
3.2
ANCHORAGE CONNECTIONS: Figure 7 illustrates typical SRD anchorage connections. The anchorage (A) should be
directly overhead to minimize Free Fall and Swing Fall hazards (see Section 1). Select a rigid anchorage point (cab top of
an order picker vehicle) capable of sustaining the static loads defined in Section 1. The Cab Mount (B) of the SRD should
be connected directly to the end rung of the cab top.
3.3
HARNESS CONNECTIONS: A Full Body Harness must be used with the Connected Order Picker System. Figure 8
illustrates connection of the SRD between the Harness and the cab top. Connect the Carabiner (A) on the SRD to the
dorsal D-ring (B) on the Full Body Harness. Consult the harness manufacturer's instructions for details regarding use of
the harness connection points.
3.4
SENSOR BOX WIRING: The Sensor Box must be powered by a fused DC source of nominally 24V (12V minimum, 36V
maximum), with a fuse rating of 1 ampere. Wire the included Sensor Box power cable to a fused circuit from the order
picker vehicle DC power source in the specified range. The white-striped wire of the power cable is positive (+). Use cable
clips and cable ties to manage the routing of the cable. Ensure that the power cable does not become entangled with any
other cables or wires.
3.5
INSTALLING THE CONNECTED SENSOR BOX AND FEEDBACK LIGHTS: Figure 9 illustrates installation of the
Connected Sensor Box and the Connected LED Feedback Indicating Lights. The Sensor Box is designed to be secured on
the cab top, just above the working area of the vehicle. To install the Sensor Box and Feedback Lights:
1.
Insert the cables for the Feedback Lights (A and B) into the back of the Sensor Box. Ensure that these cables do not
become entangled at any point during the installation process.
2.
Turn the adjustment bolt of the Sensor Box to the left (counterclockwise) to loosen the adjustment clamp.
3.
Measure the standing platform and find the center. Place the Sensor Box on the middle rung (A) of the cab top or on
the rung nearest to the platform center. Ensure the Sensor Box is set back 'X' inches from the edge of the cab top,
where 'X' is equivalent to the center measurement.
4.
Secure the Sensor Box to the cab top using the adjustment clamp. Turn the adjustment bolt clockwise until the
Sensor Box is secured tightly to the cab top. Do not overtighten, since overtightening could damage the Sensor Box.
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The Connected Sensor Box requires a bar that is oriented vertically for mounting. The mounting bar must be
within plus or minus 5° (degrees) from vertical. Dimensions should be within the following ranges:
X = 1/4 in. to 3/8 in. ; Y = 1-1/2 in. to 2 in.
5.
Thread the cables of the Feedback Lights around the rim of the order picker window. Placement of the cables should
enable the Feedback Lights to be placed as seen in Figure 9.6. If any part of the cable should not stay, use the
provided cable clips. These clips have an adhesive backing and may be placed on the top rungs and side bars of the
order picker window frame. A single cable tie should be used with each cable clip to secure the cable in place.
6.
After placement of the cables, remove the protective strip from the adhesive strip on the back of the Feedback Lights.
Place one Feedback Light on either end of the order picker window, ensuring that the glow of the Feedback Lights will
be clearly visible.
7.
Insert the power cable plug into the Power Input (C) located on the back of the already-mounted Sensor Box. Hand-
tighten the threaded collar of the plug onto the Power Input. Do not overtighten. Ensure that the power cable (D)
does not become entangled with any other cables or wires.
3.6
INSTALLING THE NANO-LOK SELF-RETRACTING DEVICE WITH CONNECTED CARABINER: Figure 10
illustrates installation of the Nano-Lok SRD with Connected Aluminum Carabiner. The SRD is designed to connect to the
dorsal D-ring of the user's full body harness, arresting the user in the event of a fall. The Carabiner has added electronic
functionality that enables it to pair with the Sensor Box. When paired with the Sensor Box, the Carabiner will send
information about the connection status of the user to the Sensor Box. To install the SRD with Connected Carabiner:
1.
Ensure that each component of the SRD is present. The Cab Mount (A) must be used with the SRD (B), along with
the Carabiner (C).
2.
Remove the bolt (A) from the Cab Mount and disassemble the Cab Mount.
3.
Reassemble the Cab Mount on the SRD eyebolt over the end rung (A) of the cab top. Ensure that the Cab Mount is
assembled as shown, with the spacers facing the correct direction. Reinsert the bolt (B) to hold the Bracket together.
Torque the assembly to 150 in-lb (16.95 N-m).
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Use a 1/2-inch socket and wrench when installing the Cab Mount.
4.
Verify that the SRD and its Carabiner are installed properly. If the Cab Mount is installed correctly, three to four
threads (A) of the bolt should be visible past the end of the locking nut. If three to four threads are not visible, verify
that the spacers (B) are properly oriented and correct if necessary.
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Ensure the connection eye of the SRD does not become caught between the spacers of the Cab Mount. The
smaller portion of each spacer (where the two spacers meet) should be threaded through the connection eye
completely. Ensure the connection eye is able to rotate freely after installation.
16
. The order picker vehicle
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