Explanation Of Symbols; Technical Data - REMS Tornado Instrucciones De Servicio

eng
● Only connect the drive units of protection class I to a socket/extension lead
with a functioning PE conductor. There is a danger of electric shock.
● Check the power cable of the machine and extension leads regularly for
damage. Have these renewed by qualifi ed experts or an authorised REMS
customer service workshop in case of damage.
● Only use approved and appropriately marked extension leads with a suffi -
cient cable cross-section. Use extension leads up to a length of 10 m with
cable cross-section 1.5 mm², from 10 – 30 m with cable cross-section 2.5 mm².
● Never let the machine operate unattended. Switch off the machine during
longer work breaks, pull out the mains plug. Machines can cause hazards
which lead to material damage and/or injury when left unattended.
● Only allow trained persons to use the machine. Apprentices may only use
the machine when they are over 16, when this is necessary for their training and
when they are supervised by a trained operative.
● Children and persons who, due to their physical, sensory or mental abilities
or lack of experience and knowledge are unable to operate the machine
safely may not use this machine without supervision or instruction by a
responsible person. Otherwise there is a risk of operating errors and injuries.

Explanation of symbols

WARNING Danger with a medium degree of risk which could result in
death or severe injury (irreversible) if not heeded.
CAUTION CAUTION
Danger with a low degree of risk which could result in minor
injury (reversible) if not heeded.
NOTICE
Material damage, no safety note! No danger of injury.
Read the operating manual before starting
CE conformity mark

1. Technical data

Use for the intended purpose
WARNING
REMS roller groove device, REMS Collum RG (all models), REMS Magnum RG (all
models) are intended for grooving pipes for pipe coupling systems. All other uses
are not for the intended purpose and are therefore prohibited.
1.1. Scope of Supply
REMS roller groove device: Roller groove device, grooving rollers 2 – 6" pair,
REMS Collum RG:
REMS Magnum RG:
1.2. Article numbers
REMS roller groove device for REMS Tornado, REMS Magnum,
REMS Amigo, REMS Amigo 2, REMS Amigo 2 Compact
Roller groove device R 300 for Ridgid 300
Roller groove device R 535 for Ridgid 535
Roller groove device N80A for Rex/Rothenberger/Super-Ego N80A 347003
Roller groove device Delta 4 for Rex Delta 4"
Grooving rollers 1 – 1½", pair
Grooving rollers INOX 1 – 1½", pair
Grooving rollers 2 – 6", pair
Grooving rollers INOX 2 – 6", pair
Grooving rollers 8 – 12", pair
Grooving rollers INOX 8 – 12", pair
Grooving rollers Cu 54 – 159 mm, pair
REMS Amigo drive unit
REMS Amigo 2 drive unit
REMS Amigo 2 Compact drive unit
Base frame for REMS Collum RG
Wheel set for base frame REMS Collum RG
Conversion kit Amigo / Amigo 2 / Amigo2 Compact
Safety foot switch for REMS Collum RG
Base frame for REMS Magnum RG
Base frame, mobile for REMS Magnum RG
REMS Jumbo, folding workbench
Conversion kit RG-T on L-T (for thread cutting)
REMS Herkules 3B
REMS Herkules XL 12"
REMS CleanM
REMS gear grease
REMS hydraulic oil
1.3. Applications
Steel pipes
(REMS Tornado, REMS Magnum versions T DN ≤ 200, 8")
Wall thickness (steel pipes)
Stainless steel pipes, copper, aluminium, PVC pipes
10
Allen key, instruction manual.
Roller groove device, electric die stock, support,
2 cylinder-head screws M 8 × 25, adapter,
washer, cylinder-head screw M 8 × 16, grooving
rollers 2 – 6" pair, Allen key, instruction manual.
Roller groove device, roller groove machine,
grooving rollers 2 – 6" pair, Allen key, instruction
manual.
DN 25 – 300, 1 – 12"
1.4. Dimensions
Roller groove device,
with hydraulic hand pump
Magnum 2000 RG-T,
with hydraulic hand pump
Magnum 2010/2020 RG-T,
with hydraulic hand pump
REMS Collum RG
with hydraulic hand pump
REMS Collum RG 2
with hydraulic hand pump
REMS Collum RG 2 Compact
with hydraulic hand pump
1.5. Weight
REMS roller groove device
REMS Magnum 2000 RG-T, including roller groove device
REMS Magnum 2010 RG-T, including roller groove device
REMS Magnum 2020 RG-T, including roller groove device
REMS Collum RG
REMS Collum RG 2
REMS Collum RG Compact
2. Start-up
CAUTION CAUTION
Transport weights above 35 kg must be carried by at least 2 persons. When
transporting and installing the machine, please note that the machine has a
high centre of gravity with and without the base frame, i.e. it is top heavy.
2.1. Electrical connection
WARNING
Caution: Mains voltage present! Before connecting the REMS Collum RG,
REMS Collum RG 2, REMS Collum RG 2 Compact, REMS Magnum 2000 RG-T,
REMS Magnum 2010 RG-T, REMS Magnum 2020 RG-T check that the voltage
specifi ed on the rating plate corresponds to the mains voltage. Only connect
drive units of protection class I to a socket/extension lead with a functional PE
conductor. On building sites, in a wet environment, indoors and outdoors or under
similar installation conditions, only operate the electrical device on the mains
with a fault current protected switch (FI breaker) which interrupts the power supply
as soon as the leakage current to earth exceeds 30 mA for 200 ms.
2.2. Roller groove machine REMS Magnum 20xx RG-T
See REMS Magnum instruction manual: The machine can be lifted at the front
by the guide arms (8) and at the rear by a pipe clamped into a quick-action
hammer chuck (1) and guide chuck (2) for transport.
347000
Fix the machine to REMS Jumbo (accessory, Art. No. 120200) or one of the
347001
base frames (accessory, Art. No. 344105, 344100) with the 4 screws provided.
347002
Make sure that the machine is horizontal. Open the quick-action hammer chuck
(1). Push the roller grooving unit in the guide arms (8) until the drive shaft of
347004
the roll grooving unit protrudes into the quick-action hammer chuck with its
347030
3 faces. Close the quick-action hammer chuck until the clamping jaws are in
347053
contact with the 3 faces of the drive shaft. With the clamping ring (9), tighten
347035
the drive shaft after a brief opening movement with one or two hard turns.
347046
2.3. REMS roller groove device on REMS Magnum 20xx L-T, REMS Magnum
347040
30xx L-T and REMS Magnum 40xx L-T
347047
See REMS Magnum instruction manual: Swing in the pipe cutter and the inner
347034
pipe deburrer. Undo the wing screw on the clamping ring, Remove the oil pan
530000
with the cuttings tray. Short circuit the mechanical lubricant pump by connecting
540000
the hose end detached from the tool holder to the intake side of the pump.
540001
Lubricant must circulate inside the pump to prevent it from being damaged.
849315
Remove the tool set. Make sure that the machine is horizontal.
849317
347007
Push the roller grooving unit in the guide arms (8) until the drive shaft of the
347010
roll grooving unit protrudes into the quick-action hammer chuck with its 3 faces.
344105
Close the quick-action hammer chuck until the clamping jaws are in contact
344100
with the 3 faces of the drive shaft. With the clamping ring (9), tighten the drive
120200
shaft after a brief opening movement with one or two hard turns.
340110
2.4. REMS roller groove device on REMS Magnum 20xx T, REMS Magnum
120120
30xx T and REMS Magnum 40xx T
120125
See REMS Magnum instruction manual: Swing in the pipe cutter and the inner
140119
pipe deburrer. Undo the wing screw on the clamping ring, remove the cuttings
091012
tray. Detach the hose end from the tool holder and insert in the hole in the
091026
coolant tray so that lubricant can circulate inside the pump to prevent it from
being damaged. Remove the tool set. Always ensure that the machine is always
positioned horizontally on the mobile base frame. Remove wheels or place the
two stand pipes underneath.
≤ 7,2 mm
eng
L×W×H: 510×415×405 mm
(20"×16.3"×16")
L×W×H: 795×510×610 mm
(31.3"×20"×24")
L×W×H: 750×510×610 mm
(29.5"×20"×24")
L×W×H: 510×415×470 mm
(20"×16.3"×18.5")
L×W×H: 510×415×580 mm
(20"×16.3"×23")
L×W×H: 510×415×525 mm
(20"×16.3"×20.7")
26 kg
68 kg
80 kg
80 kg
32 kg
35 kg
33 kg