GYS M1 AUTO 208/240V USA Manual De Instrucciones página 19

Translation of the original instructions
- Only for T1 GYS AUTO DV and T3 GYS AUTO DV: 3-phase power supply - 230V, WARNING: this device is pre-assem-
bled at the factory on 3-phase 400V. If your electrical installation is on 3-phase 230V, amend the connections on the
terminal block inside the product. This operation must be done by a skilled and qualified person. Please see electrical
diagram 230V located inside the product. The power supply must be protected by a 16A circuit breaker and 1 differential
30mA.< (See electrical diagram at the end of the manual).
- For the M1 GYS AUTO 208/240V and M3 GYS AUTO 208/240V: Single phase power supply 208V, WARNING: this device
is pre-assembled at the factory on single phase 240V. If your electrical installation is single phase 208V, amend the
connections on the terminal block inside the product. This operation must be done by a skilled and qualified person.
Please see electrical diagram 208V located inside the product. The power supply must be protected by a circuit breaker
16A and 1 differential 30mA.< (See electrical diagram at the end of the manual)
CONTROLS AND FEATURES (FIG I & II)
1- switch On-Off
2- 7 positions power adjustement switch : aloows adjust-
ment of the welding voltage at the generator output. The
adjustment of the output voltage is proportional to the
thickness of the material to weld. (fig 6)
3- welding settings adjustement keyboard (manual or
automatic mode)
4A- European standard torch coupling
5- spool on gun coupling command
6- torch support
7- supply cable (2m M1GYS AUTO, 3m T1GYS AUTO, 6m
T3 GYS AUTO and M3 GYS AUTO).
8- out earth cable for T1 GYS AUTO and M1 GYS AUTO,
earth cable with a 200A clamp for T3 GYS AUTO and M3
GYS AUTO.
SEMI-AUTOMATIC WELDING FOR STEEL/STAINLESS STEEL (MAG MODE)(FIG III)
These welding can weld 0.6/0.8 and 1.0 mm steel and stainless steel wires (fig III-A). The device is capable of working
with Ø 0.8 mm steel wire (contact tube Ø 0.8, roller Ø 0.6/0.8 and Ø 0.8/1.0 mm). If you need to use Ø 0.6mm wire,
you will have to change the contact tube, and ensure that the reversible rollers in the wire feeder are posititioned cor-
rectly (so that the writing that states "0.6mm" is visible when in place). For Steel or Stainless Steel, you will need to use
specific gas - Argon + CO2 (Ar + CO2). The proportion of CO2 will vary depending on usage. The gas flow in steel is
between 8 and 12L / min depending on the environment and experience of the welder. For the specific requirements,
seek advice from your gas distributor.
SEMI-AUTOMATIC WELDING FOR ALUMINIUM (FIG III)
These welding can weld 0.8 and 1mm aluminium wires (fig III-B).
To weld aluminium, neutral gas "pure argon" (AR) is required. When choosing gas, ask a gas distributor for advice.
The gas flow in aluminium should be between 15 and 25 L / min depending on the environment and experience of the
welder.
Things to note when welding with Aluminium:
- Pressing rollers: use special motorcycle press rollers for aluminium to avoid deforming the wire cross-section.
- Set the pressure rollers of the wire feeder on the wire at the minimum pressure so as not to pinch the wire
- When welding aluminium use a special aluminium torch with Teflon sheath to reduce friction.It is used to guide the
wire from the rollers. (diagram III-B )
- If using a specific aluminium torch is not an option, replace the metal the liner in the steel torch by a Teflon sheath.
- Wire guide tube in the wire feeder connector : remove the tube before connecting the aluminium torch with Teflon liner.
- DO NOT cut the sheath near the edge of the connector !! This sheath guides the wire from the rollers (fige III-B).
- Contact Tip of the torch : Use the specific Aluminium contact tip corresponding to the diameter of the wire.
SEMI-AUTOMATIC BRAZING WELDING FOR HIGH-TENSILE STRENGTH STEELS
These welding are recommended by car manufacturers to braze-weld high-tensile strength plates with a cuprosilicium
CusI3 wire or cuproaluminium CuAl8 wire (Ø 0.8 mm and Ø 1 mm). The welder must use a neutral gas: pure argon (Ar).
For specific gas requirements, seek advice from your gas distributor. The gas flow required s between 15 and 25 L / min.
M1 - T1 & M3 - T3 GYS AUTO
9- gas bottles support (max 1 bottle 4m³ for M1 GYS
AUTO, T1 GYS AUTO and max 2 bottles 4m³ for T3 GYS
AUTO, M3 GYS AUTO).
10- fastening chain for bottles
11- reel sopport 200/300 mm
12- solenoid valve torch 1
13- torch cable support
T3GYS GYS AUTO :
4B- spool gun spark lamp power connection
14- solenoid valve torch 2
15- reel support 200 mm
16- solenoid vavle for spool gun
17- wheel drive system
EN
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