6.
Install the air filter (C, Figure 8) over the safety filter (D).
7.
Install the cover (B, Figure 8) and close the fastener(s) (A).
Paper Air Filter
1.
Remove the fastener(s) (A, Figure 9).
2.
Remove the cover (B, Figure 9).
3.
Remove the fastener(s) (C, Figure 9) and retainer (D).
4.
Remove the air filter (F, Figure 9).
5.
Remove the pre-cleaner (E, Figure 9), if equipped, from the air filter (F).
6.
To loosen debris, gently tap the air filter (F, Figure 9) on a hard surface. If the air
filter is excessively dirty, replace with a new air filter.
7.
Wash the pre-cleaner (E, Figure 9), if equipped, in liquid detergent and water. Allow
the pre-cleaner to thoroughly air dry. Do not oil the pre-cleaner.
8.
Assemble the dry pre-cleaner (E, Figure 9), if equipped, to the air filter (F).
9.
Install the air filter (F, Figure 9) and secure with retainer (D) and fastener(s) (C).
10.
Install the cover (B, Figure 9) and secure with the fastener(s) (A). Make sure the
fastener(s) is tight.
Service Cooling System
See Figure: 10, 11
WARNING
Running engines produce heat. Engine parts, especially muffler, become extremely
hot.
Severe thermal burns can occur on contact.
Combustible debris, such as leaves, grass, brush, etc., can catch fire.
•
Allow muffler, engine cylinder and fins to cool before touching.
•
Remove accumulated debris from muffler area and cylinder area.
NOTICE
Do not use water to clean the engine. Water could contaminate the fuel
system. Use a brush or dry cloth to clean the engine.
This is an air cooled engine. Dirt or debris can restrict air flow and cause the engine to
overheat, resulting in poor performance and reduced engine life.
1.
Use a brush or dry cloth to remove debris from the air intake area (A, Figure 10).
2.
Keep linkage, springs and controls (B, Figure 11) clean.
3.
Keep the area around and behind the muffler (C, Figure 11) free of any combustible
debris.
4.
Make sure the oil cooler fins (D, Figure 11) are free of dirt and debris.
5.
Loosen fastener(s) (E, Figure 10) until you hear a click. Remove panel (F). and clean
the area of dirt and debris. Make sure the underside of the panel is also clean.
6.
Install the panel (F, Figure 10) and secure with fastener(s) (E). Tighten fastener(s)
until you hear a click.
7.
Cyclonic Air Filter System (G, Figure 10): Loosen fastener (H, Figure 10) and pivot
Cyclonic Air Filter, if equipped, away from the engine. It is not necessary to remove
the flexible air cleaner hose (J). After cleaning, make sure to reposition the air filter
and tighten the fastener.
After a period of time, debris can accumulate in the cylinder cooling fins and cause the
engine to overheat. This debris cannot be removed without partial disassembly of the
engine. Have a Briggs & Stratton Authorized Dealer inspect and clean the air cooling
system as recommended in the Maintenance Schedule.
Storage
WARNING
Gaseous vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.
When Storing Fuel Or Equipment With Fuel In Tank
•
Store away from furnaces, stoves, water heaters or other appliances that have pilot
lights or other ignition sources because they can ignite fuel vapors.
Engine Oil
While the engine is still warm, change the engine oil. See the Change Engine Oil section.
NOTICE
Store the engine level (normal operating position). If the engine is tipped in
any other direction, it may be difficult to start due to oil contaminating the air filter and/or
the spark plug.
Troubleshooting
For assistance, contact your local dealer or go to VanguardEngines.com or call 1-800-
999-9333 (in USA).
Specifications
Model: 540000
Displacement
Bore
Stroke
Oil Capacity
Spark Plug Gap
Spark Plug Torque
Armature Air Gap
Intake Valve Clearance
Exhaust Valve Clearance
Model: 610000
Displacement
Bore
Stroke
Oil Capacity
Spark Plug Gap
Spark Plug Torque
Armature Air Gap
Intake Valve Clearance
Exhaust Valve Clearance
Engine power will decrease 3.5% for each 1,000 feet (300 meters) above sea level and
1% for each 10° F (5.6° C) above 77° F (25° C). The engine will operate satisfactorily at
an angle up to 15°. Refer to the equipment operator's manual for safe allowable operating
limits on slopes.
Service Parts - Model: 540000, 610000
Service Part
Paper Air Filter, Cyclonic (Figure 8)
Safety Filter, Cyclonic (Figure 8)
Paper Air Filter, Low Profile (Figure 9)
Pre-cleaner, Low Profile (Figure 9)
Oil - SAE 30
Oil Filter
Resistor Spark Plug
Long Life Platinum Spark Plug
Spark Plug Wrench
Spark Tester
We recommend that you see any Briggs & Stratton Authorized Dealer for all maintenance
and service of the engine and engine parts.
Warranty
Briggs & Stratton Engine Warranty
Effective January 2017
Limited Warranty
54.68 ci (896 cc)
3.366 in (85,5 mm)
3.071 in (78,0 mm)
78 - 80 oz (2,3 - 2,4 L)
.020 in (,51 mm)
180 lb-in (20 Nm)
.005 - .008 in (,13 - ,20 mm)
.004 - .006 in (,10 - ,15 mm)
.007 - .009 in (,18 - ,23 mm)
60.60 ci (993 cc)
3.366 in (85,5 mm)
3.406 in (77,21 mm)
78 - 80 oz (2,3 - 2,4 L)
.020 in (,51 mm)
180 lb-in (20 Nm)
.005 - .008 in (,13 - ,20 mm)
.004 - .006 in (,10 - ,15 mm)
.007 - .009 in (,18 - ,23 mm)
Part Number
841497
821136
692519
692520
100028
842921
491055
5066
19374
19368
9