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Fig. I
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Anti-Kickback Assembly (Fig. J)
WARNING: To reduce the risk of serious personal injury, the anti-kickback assembly must be
in place for all possible cuts.
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1. Remove the anti-kickback assembly
Refer to Storage.
2. Locate the anti-kickback mounting slot
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3. Align the stem
with the mounting slot. Depress the stem and push down on the anti-
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kickback assembly
until it snaps and locks into place.
4. To remove the anti-kickback assembly, depress the stem and pull up and out of the
mounting slot.
With battery removed, operate the blade tilt and height adjustments through the extremes of
travel and ensure the blade guard assembly clears the blade in all operations and that the anti-
kickback assembly is functioning.
Fig. J
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11
Bench Mounting (Fig. A)
nOTE: A portable table saw stand is designed for use with this saw and is available at a local
D
WALT dealer or service center at extra cost.
e
WARNING: To reduce the risk of serious personal injury, turn unit off and remove the
battery pack before making any adjustments or removing/installing attachments
or accessories. An accidental start-up can cause injury.
WARNING: To reduce the risk of injury, the saw must be secured to prevent unintended
movement during use.
The table saw must be securely mounted on a stand, workbench or other rigid and stable support
so that the saw does not move while cutting and cannot be overturned by large overhanging
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pieces of material. Four mounting holes
to be secured to a stand or other means of support.
1. Center the saw on the desired, stable work surface.
2. Drive four 3-1/2" (88.9 mm) long screws through the holes
the screws extend through the frame and securely attach to the supporting work surface.
nOTE: If marring the supporting work surface is a concern, the table saw can be mounted to
scrap wood which can then be clamped onto the desired work surface.
3. Cut a piece of 3/4" (19 mm) plywood to fit beneath the footprint of the saw.
4. Screw the saw to the plywood and clamp the overhang of the plywood to the work surface. If
the screws protrude through the plywood base, set it on two scrap pieces of material of equal
thickness and attach them to the edges of the plywood to hold the saw further off of the
work surface and prevent the screws from marring the surface.
nOTE: Holes
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are also provided under the saw feet for mounting to DW7440RS brackets.
ASSEMBLY AND ADJUSTMENTS
WARNING: To reduce the risk of serious personal injury, turn unit off and remove the
battery pack before making any adjustments or removing/installing attachments
or accessories. An accidental start-up can cause injury.
nOTE: This saw is fully and accurately adjusted at the factory at the time of manufacture. If
readjustment due to shipping and handling or any other reason is required, follow the sections
below to adjust this saw.
Once made, these adjustments should remain accurate. Take a little time now to follow these
directions carefully to maintain the accuracy of which this saw is capable.
Rail Lock Adjustment (Fig. I, K)
(Tightening Fence Clamping system)
1. Lock the rail lock lever
5
.
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5
from the storage position by depressing the stem.
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at the top rear of the blade guard assembly
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are provided in the metal frame to allow the table saw
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in the metal frame. Make sure
2. On the underside of the saw, loosen the jam nut
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3. Tighten the hex rod
until the spring on the locking system is more compressed, (not fully
compressed) creating the desired tension on the rail lock lever. Retighten the jam nut against
the hex rod.
4. Check that the fence does not move when the lock lever is engaged. If the fence is still loose,
tighten the spring further.
Fig. K
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Rip Scale Adjustment
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.
See Adjusting the Rip Scale under Assembly.
Adjusting Blade Alignment (Fig. L)
(Blade Parallel to Miter slot)
WARNING: Cut Hazard. Check the blade at 0˚ and 45˚ to make sure blade does not hit the
throat plate, causing personal injury.
If the blade appears to be out of alignment with the miter slot on the table top, it will require
calibration for alignment. To realign the blade and miter slot, use the following procedure:
WARNING: To reduce the risk of serious personal injury, turn unit off and remove the
battery pack before making any adjustments or removing/installing attachments
or accessories. An accidental start-up can cause injury.
Fig. L
1. Using a 5 mm hex wrench, loosen rear pivot bracket fasteners
bracket to move side-to-side.
2. Adjust the bracket until the blade is parallel to the miter gauge slot.
3. Tighten the rear pivot bracket fasteners to 110–120 in-lbs (12.5–13.6 Nm).
Bevel Stop and Pointer Adjustment (Fig. M)
1. Raise the blade fully by rotating the blade height adjustment wheel
2. Unlock the bevel lock lever
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stop screw
.
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3. Place a square
flat against the table top and against the blade between teeth, as shown in
Figure M. Ensure the bevel lock lever is in its unlocked, or up, position.
4. Using the bevel lock lever, adjust the bevel angle until it is flat against the square.
5. Tighten the bevel lock lever by pushing it down.
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6. Turn the bevel stop screw
Tighten the bevel stop screw
7. Check the bevel angle scale. If the pointer does not read 0°, loosen pointer screw
move the pointer so it reads correctly. Retighten the pointer screw.
8. Repeat at 45°, but do not adjust pointer.
Fig. M
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6
7
40
.
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just enough to allow the
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clockwise until it stops.
by pushing it up and to the right. Loosen the bevel
to rotate the cam until it firmly contacts the bearing block.
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.
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42
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and
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