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1. Pull back the rubber dust cover (2).
2. Loosen the lock nut (3) and turn the cable adjuster.
Tighten the lock nut and check the adjustment.
3. If the adjuster is threaded out near its limit or if the
correct free play cannot be obtained, loosen the
lock nut and turn in the cable adjuster completely.
Tighten the lock nut and install the dust cover.
(3)
(A)
(B)
(2) Rubber dust cover
(4)
(3) Lock nut
(4) Clutch cable
adjuster
(A) Increase free
play
(B) Decrease free
play
(2)
4. Loosen the lock nut (5) at the lower end of the
cable. Turn the adjusting nut (6) to obtain the
specified free play. Tighten the lock nut and check
the adjustment.
5. Start the engine, pull in the clutch lever and shift
into gear. Make sure the engine does not stall
and the motorcycle does not creep. Gradually
release the clutch lever and open the throttle. The
motorcycle should begin to move smoothly and
accelerate gradually.
(5)
(B)
(A)
(6)
XR250 TORNADO
(5) Lock nut
(6) Adjusting nut
(A) Increase free
play
(B) Decrease free
play