Sensitivity settings
1~2 The least sensitive setting - for high current non-stable arc applica-
tions, in environments with strong interferences.
3~4 For low current non-stable arc applications, in environments with
strong interferences.
5~6 Default setting - used for most types of welding, indoors and outdoors
under normal ambient lights and/or low interferences
7~8 For low current welding or stable arc applications, such as DC TIG.
9 The most sensitive setting-suitable for very low current TIG welding or
welding where part of the arc is obscured from view. The lens is very sen-
sitive and may become dark due to strong ambient lights or interferences.
When not sure which number to use, the thumb of rule is to set higher
number firstly, reduce one by one if interferences exists until the lens is
not interfered.
For recommended shade level selection please see table
(9)
NOTICE
IN SOME RARE EXTREME CASES, REDUCTION OF
INTERFERENCES MAY BE REQUIRED FOR THE AUTO
DARKENING LENS TO WORK PROPERLY. TIG AND
APPLICATIONS WITH STABLER ARC REQUIRE HIGHER
SENSITIVITY SETTINGS. SHADE LEVELS ARE GIVEN AS A
GUIDE ONLY AND MAY BE VARIED TO SUIT INDIVIDUAL NEEDS.
GRIND
Press the „M" button (7), until the Mode indicator is on „Grind" (1), the
helmet is set to grinding mode. Or, press the Quick access „GRIND" but-
ton (10) to toggle the lens between „GRIND" and „non-GRIND" mode.
Warning: When the lens is on „GRIND" Mode, it will not respond to any
welding arc. Make sure it is not in „GRIND" mode before starting welding.
Note: The „GRIND" Mode will be deactivated automatically after 30 min-
utes of activation. Use quick access GRIND switch to activate again.
LOW POWER INDICATOR
If the low battery indicator(5) blinks once in each 3 seconds, the batteries
are low and replacement is required immediately.
Battery replacement (*PICTURE 2)
Detach the auto−darkening filter from the helmet shield (Refer to RE-
PLACEMENT OF WELDING FILTER).
• Open the back cover counterclockwise.
• Replace the battery with a new one.
• Turn the back cover clockwise.
NEVER put used batteries into house hold waste because they are very
toxic to the environment.
Please always have used batteries recycled properly and stay GREEN
when welding.
Inner protection plate replacement (*PICTURE 3)
• Put your nail into a groove in the middle of the bottom of the inner pro-
tection plate and pull it away.
• Insert the new inner protection plate by sliding it into the prepared rails
on the sides of the ADF.
ADF replacement (*PICTURE 4)
• Remove the cover of the outer „GRIND" button using screwdriver. Turn
the „GRIND" button so that it easily passes through the hole into the
helmet.
• Release the ADF retaing spring from the slot and remove ADF from the
prepared frame in the helmet shell.
• insert the ADF into the frame and secure by pressing the retaining
spring back into the slot.
• Insert „GRIND" button back through the hole in the helmet shell and
turn it around so that the cover can be attached back onto the „GRIND"
button.
Outer protection plate replacement
• Put your thumb into an indent located below the bottom part of the pro-
tection plate and pull the plate out.
• insert the new protection plate into the grooves on sides of ADF filter
opening by bending it slightly..
CleanAIR
Verus WELDING HELMET AND HEADGEAR
®
adjustment
Headgear adjustment (*PICTURE 5, 6, 8)
The size of the headgear (head circumference) can be adjusted by turning
the rear wheel in order to fit any head size. The depth of the headgear can
be adjusted by repositioning the four vertical head straps. To release the
head straps from the headgear, just pull the straps out of the pin-locks.
Snap the head straps on the pin-locks when reaching the optimal position.
2
Headgear replacement
For headgear replacement press the black tabs on the top of the pivot
point while sliding the headgear forward.
To insert the new headgear slide the rails into the groove on the pivot
point. Both sides must be equally positioned.
Tilt (vertical viewing angle) adjustment (*PICTURE 8)
Tilt can be adjusted on the left side of the helmet by turning the tilt adjust-
ment knob.Turning the knob clockwise will tilt the helmet downward, while
turning counter-clokwise will tilt the helmet upward.
Distance Adjustment (*PICTURE 6)
Adjusts the distance between the face and the ADF by pressing the black
tabs on the top of the pivot point while sliding the helmet forward or back-
ward. Release the tabs when reaching the optimal position. Both sides
must be equally positioned.
Air flow direction adjustment
The direction of the airflow to the lower part of the helmet can be adjusted
with the adjustment lever outside the helmet (*PICTURE 11), while the
intensity can be adjusted with two sliders on the inside of the helmet.
When both sliders are pushed up („-") you maximize the airflow that
comes directly towards your mouth.
When both sliders are pushed down („+"), the side air ducts open and the
airflow is diverted to the sides, the airflow coming directly to your mouth
is reduced.
Direction of air flow supplied to the lower part of the helmet can be adjust-
ed by adjustment lever outside the helmet.(*PICTURE 11)
Headgear mounting set replacement
(*PICTURE 7)
Unscrew both tension knobs on the sides of the helmet and remove the
mounting sets from the welding helmet.
Place the new mounting sets in the welding helmet with the square nut on
both sides in the round hole of the helmet.
Make sure you have placed the rack on the pinion in the helmet. Screw
the tension knobs on both sides into the square nut of the mounting sets
and tighten them.
Secure with external screws to the square nut. (PICTURE 8).
Storage and shelf life
Store the welding helmet in a dry and clean place at room temperature,
avoid direct sunlight (temperature range from -10 °C to +55 °C with rel-
ative humidity between 20 and 95 %). Longterm storage in temperatures
above 45 °C can reduce the lifetime of the battery.
Product code
Product description
703001
Welding helmet CleanAIR
403001
Welding helmet CleanAIR
Spare parts, accessories:
Product code
Product description
403097
403097
Welding helmet CleanAIR
Welding helmet CleanAIR
703097
w/o ADF
720020
VariGEAR Airduct - headgear incl. airduct
720010
VariGEAR Comfort, headgear incl. sweatband
720015
VariGEAR sweatband (pck of 2)
720014
Rear padding VariGEAR
720016
Upper padding VariGEAR
VariGEAR comfort set (set of sweatband and
720017
paddings)
135160
Battery 3V for AerTEC™ S60 ADF
710060
Light flexi hose QuickLOCK ™
405162
Auto-darkening filter AerTEC™ S60+, 5-8/9-14
703060
Face seal CleanAIR
703071
Protective head cover, flame retardant (Verus, Omnira)
703072
Protective neck cover, flame retardant (Verus, Omnira)
Protective head&neck cover, flame retardant (Verus,
703073
Omnira)
704080
Protection plate outer
*100/65
Protection plate inner
702075
Magnifying lens 1,5D, 107/51 mm
702074
Magnifying lens 1D, 107/51 mm
Verus air 5-8/9-14
®
Verus 5-8/9-14
®
Verus w/o headgear, w/o ADF
®
Verus air incl. headgear,
®
Verus
®