Maintenance Schedule; Servicing The Clamping Mechanism - Honsel BZ 103 A Instrucciones De Uso

WARNING
Lack of protective equipment
Serious injuries or even death
• Use only undamaged protective
equipment.
• Wear protective goggles during
all work steps for commission-
ing, operation, cleaning, mainte-
nance or during replacement of
components.
• Wear protective gloves during
all work steps for commission-
ing, operation, cleaning, mainte-
nance or during replacement of
components.
The housing of the setting tool must
not be opened. Opening the setting
tool housing will void the warranty.

5 .1 MAINTENANCE SCHEDULE

Trouble-free operation of the machine is not
assured without the maintenance operations
described.
Activity
Test the stud holder,
see Chapter 3.6
Visual inspection of the
complete machine and
the stud collector for
damage
Remove dust and other
contamination from the
outside of the machine
using a clean and dry
cloth
Service the clamping
mechanism, see
Chapter 5.2
Blow out the screen
filter using a com-
pressed air pistol, see
Chapter 5.3
Change the hydraulic
oil, see Chapter 5.4
Send in the machine to
HONSEL Service, see
Chapter 5.5
Replace wear parts,
see Chapter 5.6
Frequency
Always before starting
work
Always before starting
work
Always after finishing
work
Weekly
Every 6 months
Every 12 months
Every 300,000
processed fasteners
See Chapter 5.6
5 .2 SERVICING THE CLAMPING
MECHANISM
Use the lubricating grease specified
in the technical data, see
Chapter 2.9.
For this operation, parts of the
setting tool have to be removed,
see Chapter 5.7.1.
Precondition:
• The tool is disconnected from the compressed
air supply.
• A grease-dissolving cleaning agent is on hand.
• The necessary wrenches are on hand, see
Chapter 5.7.2.
1. Loosen and remove the nosepiece using the
appropriate wrench.
2. If the setting tool has a contact force control
system, remove the contact force control
system (see Chapter 5.7.4.1) and continue at
work step 5.
3. Loosen the front sleeve using the appropriate
wrench and remove together with the O-ring.
4. If the setting tool has an axial trigger, loosen
the axial adapter using the appropriate wrench
and remove.
5. Loosen the clamping sleeve using the two
appropriate wrenches and remove together
with the clamping jaws in the clamping sleeve.
6. Remove the clamping jaws from the clamping
sleeve.
7. Remove the pressure spring and guide sleeve.
8. Loosen the spacer using the two appropriate
wrenches and remove together with the O-ring.
9. Remove the vacuum nozzle from the plunger
rod.
10. Inspect all parts for recognisable signs of wear,
damage and soiling.
11. Replace worn or damaged parts and clean
soiled parts.
12. Grease the outer surfaces (smooth surfaces)
of the clamping jaws with lubricating grease.
13. Place the clamping jaws into the clamping
sleeve so that the smooth surfaces contact the
clamping sleeve and the narrower sides of the
clamping jaws are facing towards the narrower
side of the clamping sleeve, see Figure h.
14. Insert the vacuum nozzle into the plunger rod.
15. Grease the spacer O-ring with lubricating
grease.
16. Screw in the spacer together with the O-ring
and tighten using the two appropriate
wrenches.
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