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For normal operating environments, lubricate every 2080
hours of operation or every 6 months, whichever comes
first.
Lubricate with a good grade of petroleum or
synthetic oil (i.e., Shell Rotella or mobil 1). For best
results, always use a brush to generously lubricate the
chain. The proper viscosity of lubricant greatly affects its
ability to flow into the internal areas of the chain. Refer
to the table below for the proper viscosity of lubricant for
your application.
The drive chain's lubrication requirement is greatly affected
by the operating conditions. For harsh conditions such
as damp environments, dusty environments, excessive
speeds, or elevated temperatures, it is best to lubricate
more frequently. It may be best, under these conditions,
to develop a custom lubrication schedule for your specific
application.
A custom lubrication schedule may be
developed by inspecting the drive chain on regular time
intervals for sufficient lubrication. Once the time interval
is determined at which the chain is not sufficiently
lubricated, lubricate it and schedule the future lubrication
intervals accordingly.
• Trouble Shooting
TROUBLE SHOOTING dRIVES
TROUBLE
zone will not start or
1) motor is overloaded or drawing too much current. 1) Check for overloading of conveyor.
motor quits frequently.
drive chain sprockets
1) Lack of lubrication on chain causing chain stretch
wear excessively.
which creates improper chain to sprocket mesh.
Loud popping or
1) defective bearing.
grinding noise in
2) Loose set screw.
bearing.
motor or reducer
1) Conveyor is overloaded.
overheating.
2) Low voltage to motor.
Conveyor will not run
1) No power to conveyor.
and green LEd is off.
2) disconnect switch is off.
3) Circuit breaker is tripped.
TROUBLE SHOOTING ACCUmULATION
TROUBLE
Product will not
1) zone controller cordset disconnected.
accumulate on one or
2) zone starter box cable disconnected.
more zones.
3) zone starter box not working.
4) zone controller not working.
zone will not drive.
1) zone controller lens dirty.
2) Reflector missing or damaged.
3) Power loss to zone controller.
zone will not "sleep".
1) "Sleep" feature disabled.
2) Upstream zone is blocked.
3) zone controller lens is dirty.
• Accumulation Assembly (199, 25, 36 CREZD)
25
27
8 1/8"
A A
B
IOP
11"
CAUSE
2)Check heater or circuit breaker and change if necessary.
3) Check for proper amp setting on overload.
1) Replace chain. Provide adequate lubrication.
1) Replace bearing.
2) Tighten set screw.
1) Check capacity of conveyor and reduce load to recommended level.
2) Have electrician check and correct as necessary.
1) Turn power on.
2) Turn disconnect switch on.
3) Turn circuit breaker on.
CAUSE
1) Reconnect cordset.
2) Reconnect cable.
3) Repair/replace zone starter box.
4) Replace zone controller.
1) Clean lens in zones upstream and downstream.
2) Replace reflector.
3) Check power from IOP and check connections.
1) Set "Sleep" to "Enable".
2) Unblock zone.
3) Clean zone controller lens.
22
21
23
INFEED
29
ALTERNATE INFEED TERMINATION
Carga
termInaCIón de Carga alterna
OVERALL FRAME WIDTH
BETWEEN RAIL WIDTH
ZONE GEARMOTOR
CONVEYING SURFACE
G - CHAIN
ZONE CONTROL
(DIFFUSE)
DISCONNECT PANEL
SOLUTION
SOLUTION
Ensamble de la Acumulacion
24
22
23
26
29
10
C
F
D
E
CREzd
dIm/SIzE
199
25
A
10 3/8"
11 3/4"
13 1/2"
B
7 1/2"
7 3/4"
8 1/2"
C
1 1/2"
1 5/8"
1 5/8"
d
3 1/2"
4"
5 3/4"
E
5 1/4"
5 3/4"
7 1/2"
F
1/4"
3/8"
G
#40
#40
22
23
DISCHARGE
29
desCarga
36
3/8"
#60
34
28
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