8
Diagramas del sistema
Diagrama eléctrico de Powermax105 SYNC – modelos CCC de 380 V y modelos CE de 400 V
SEE TORCH
BELOW
TORCH SOCKET
TORCH SOCKET
FRONT PANEL
FRONT PANEL
EXTERIOR VIEW
EXTERIOR VIEW
BLK
17
17
1
BLK
16
16
2
15
3
15
14
14
4
13
13
RED
RED
12
12
WHT
WHT
11
11
5
YEL
10
YEL
10
6
BLU
9
7
9
8
8
GRY
VIO
GRY
BRN
ORG
BRN
BLK
BLK
1
2
3
4
5
6
1
2
3
4
MECHANIZED
TORCH
2
TORCH-LOCK
BOARD
SWITCH
1
(STANDARD
TORCH)
(STANDARD TORCH SHOWN –
MINI MECHANIZED TORCH
MCU
DOES NOT HAVE
TORCH-LOCK SWITCH)
RFID
CURRENT SELECT
CAP SENSOR
RFID ANTENNA
STATUS LED DISPLAY
CAP SENSOR
RFID ANTENNA
190
CONTROL BOARD
PCB1 / 141472
LCD
DISPLAY
TORCH SOCKET
FRONT PANEL
J6
EXTERIOR VIEW
BLK
BLK
17
1
2
16
15
3
TO
14
PILOT
4
IGBT
13
RED
12
WHT
11
5
YEL
BLU
6
10
7
9
8
VIO
GRY
ORG
BRN
BLK
RED
BLK
3
2
1
OPTIONAL
7
5
4
6
MACHINE
BLK
11
10
9
8
INTERFACE
PWR
1
BLK
KIT 528045
14
13
12
XFR
2
SEC
3
CONNECTOR
4
LOCATED ON
REAR PANEL
TO
GRN/YEL
(EXTERIOR VIEW)
J32
5
6
BLU
7
VIO
ORG
JI
J2
BLK
BLK
VOLTAGE DIVIDER
BOARD
J4
PCB4
RED
FACTORY SET
J3
J5
RED
50:1
GRN
START
5
6
TORCH
OUTPUT
1
2
TORCH
INDUCTOR
SOCKET
SOCKET
HAND
CENTER
TORCH
PIN
BOARD
WORK
DISCONNECT
CLAMP
SERIAL CONNECTOR
(POWER SUPPLY
REAR PANEL)
HEATSINK
THERMISTOR
SOLENOID VALVE
AUX
THRM1
SYSTEM
ELECTRONIC
SWITCH
FAN
REGULATOR ER1
IN S1
(F1)
1
2
3
4
5 6 7
8 9 10
1 2 3 4
5
1
2
3
1 2 3 4
J6
J5
J2
+5
+48
+24
+48
+24
HEATSINK
GAS
SWITCH
FAN
FILL
STATE
TEMP
SPEED
PRESSURE
ACTIVATE
GAS
DUMP
VALVE
DRIVE
CONNECTED
ACTIVATE
ID
J11
10 POSITION RIBBON CABLE
1
BLK
PILOT ARC COMMON
PILOT ARC IGBT DRIVE
RED
2
J17
BLU
CAP SENSOR SWITCH INPUT
ORG
2
1
VIO
+18 VOLTS
YEL
4
3
TRIGGER SWITCH INPUT
MECH TORCH INDICATOR PIN
WHT
RED
6
5
LEAD LENGTH PIN 0
BRN
LEAD LENGTH PIN 1
8
7
GRY
485A
BLK
485B
10
9
COMMON
INVERTER IGBT Q12
1
MECH START
RED
2
TRANSFER
BLK
3
/MM
GRN
4
WHT
R180 5 OHM
J22
+24
J18
D36
OUTPUT
DIODES
D37
I
FB
PILOT ARC IGBT
Q13
R201
BLK
BLK
15 OHM
TP8 (W)
BLK
RED
TO
TRANSFER
J11
SENSOR
TP9 (B)
J28
J26
RED
J27
J32
1
BLK
+
–
J31
J30
2
RED
24 V / 0.1 A MAX
20:1
TO
PCB4
TO OUTPUT
PRIMARY
DIODES
PWR XFR
QUICK-
OPTIONAL RS-485 BOARD
PCB5 / 141109
KIT 228539
J1
RS-485 TX + (RED)
J2
RS-485 TX -
(BLK)
RS-485 RX + (BRN)
RS-485 RX - (WHT)
RS-485 GND (GRN)
J3
GRN/YEL
DIAGNOSTIC LEDs
(INTERNAL-FACING SIDE OF DSP BOARD)
D10 – POWER (GRN)
D5
– RESET
(RED)
D4
– STATUS (BLU)
5 4 3 2 1
MICRO SD
J1
CARD READER
(HYPERTHERM
USE ONLY)
FAN
DSP BOARD
PCB2 / 141421
J6
POWER BOARD
PCB3
J16
141460
EMI FILTER
J21
+
APPROX 540 VDC
–
~
+
TP7 (R)
J25
+
C152
C151
+
(TP = TEST POINT)
PFC INDUCTOR
810430ES
Guía de localización de problemas
TO
J5
S1
L1
L2
L3
T1
T2
T3
AUX
SW
J14
J13
~
~
D38
–
SOFT START
PE GROUND
TO HEATSINK
AC
PE
FERRITE CORES
Powermax65/85/105 SYNC