Servicing The Fluid Section - Titan 440i Manual Del Propietário

Servicing the Fluid Section

Use the following procedures to service the valves and repack
the fluid section. Perform the following steps before
performing any maintenance on the fluid section.
1. Loosen and remove the four front cover screws. Remove
the front cover.
2. Stop the sprayer at the bottom of its stroke so that the
piston is in its lowest position. Turn off and unplug the
sprayer.
Before proceeding, follow the Pressure Relief
Procedure outlined previously in this manual.
Additionally, follow all other warnings to reduce
the risk of an injection injury, injury from moving
parts or electric shock. Always unplug the
sprayer before servicing!
3. Unscrew the return hose assembly from the pump block.
4. Remove the retaining clip that holds the suction set in the
foot valve. Pull the suction set out of the foot valve.
5. Tilt the pump back for easy access to the fluid section.
Servicing the Valves
The design of Titan's fluid section
allows access to the foot valve and
seat as well as the outlet valve and
seat without completely
disassembling the fluid section. It
is possible that the valves may not
seat properly because of debris
stuck in the foot valve seat or outlet
valve seat. Use the following
instructions to clean the valves and
reverse or replace the seats.
1. Using a wrench, loosen and
remove the foot valve housing from the pump block.
2. Clean out any debris in the foot valve housing and
examine the valve housing and seat. If the seat is
damaged, reverse or replace the seat.
3. Using a 3/8" hex wrench, loosen and remove the outlet
valve housing from the piston rod.
NOTE: Always service the
outlet valve with the
piston rod attached to
the pump. This will
prevent the piston rod
from rotating during
disassembly of the
outlet valve.
4. Clean out any debris and
examine the valve housing and
seat. If the seat is damaged,
reverse or replace the seat.
5. Remove, clean, and inspect the upper cage and upper
ball. Replace if they are worn or damaged.
6. Reassemble the valves by reversing the steps above.
English
Repacking the Fluid Section
NOTE: The factory-installed packings are black in
color. The replacement packings in the
packing replacement kit are white.
1. Remove the foot
valve and outlet
valve assemblies
using the steps in
the "Servicing the
Valves" procedure
above.
2. Using 3/8" a hex
wrench, loosen
and remove the
two pump block
mounting screws.
3. Pull the pump
block down
approximately 1/2"
from the pump
housing.
4. Slide the pump
block and piston
rod forward until
the piston rod is
out of the T-slot
Bushing
on the connecting
rod.
Lower Seal
5. Slide the piston rod out through the bottom of the pump
Lower Cage
block
Foot Valve
6. Loosen and remove the retainer nut and piston guide from
Ball
the pump block.
Foot Valve
7. Remove the upper and lower packings from the pump
Seat
block.
O-Ring
8. Clean the pump block and install the new upper and lower
Foot Valve packings. Refer to the illustration below for proper
Housing
packing orientation.
Install upper packing
with raised lip and O-ring
facing down.
Raised Lip
Piston Rod 9. Inspect the piston rod for wear and replace if necessary.
10. Reassemble the outlet valve assembly into the piston rod.
Upper Seal
Tighten the outlet valve housing with a wrench until
secure.
Upper Cage
NOTE: Use the T-slot on the connecting rod to hold
Outlet Valve
the piston rod in position while securing the
Ball
outlet valve housing.
Outlet Valve
Seat
IMPORTANT: Never use a wrench on the piston itself.
O-Ring
This could cause damage to the piston and cause leakage.
Outlet Valve
11. Insert the piston guide into the retainer nut. Thread the
Housing
retainer nut into the pump block until it is hand tight.
12. Slide the piston guide tool (included in the repacking kit)
over the top of the piston rod and insert the piston rod
through the bottom of the pump block. Using a rubber
mallet, tap the bottom of the piston rod lightly until the
piston rod is in position in the pump block.
10
T-Slot
Transducer
Gasket
Install lower packings
with raised lip and O-ring
facing up.
Raised Lip
O-Ring
© Titan Tool Inc. All rights reserved.
Connecting
Rod
Retainer
Nut
Piston
Guide
Upper
Packing
Pump
Block
Pump Block
Mounting
Screw
Lower
Packings
Piston Rod
O-Ring