Servicing The Fluid Section - Titan Performer 640i Manual Del Propietário

Servicing the Fluid Section

Use the following procedures to service the valves and repack
the fluid section. Perform the following steps before
performing any maintenance on the fluid section.
1. Loosen and remove the four front cover screws. Remove
the front cover.
2. Stop the sprayer at the bottom of its stroke so that the
piston is in its lowest position. Turn off and unplug the
sprayer.
WARNING
Before proceeding, follow the Pressure Relief Procedure
outlined previously in this manual. Additionally, follow all
other warnings to reduce the risk of an injection injury,
injury from moving parts or electric shock. Always
unplug the sprayer before servicing!
3. Unscrew the return tube assembly from the pump block.
4. Unscrew the siphon tube from the foot valve.
5. Tilt the pump back for easy access to the fluid section.
Servicing the Valves
The design of Titan's fluid section
allows access to the foot valve and
seat as well as the outlet valve and
seat without completely
disassembling the fluid section. It
is possible that the valves may not
seat properly because of debris
stuck in the foot valve seat or outlet
valve seat. Use the following
instructions to clean the valves and
reverse or replace the seats.
1. Using a wrench, loosen and
remove the foot valve housing
from the pump block.
2. Clean out any debris in the foot valve housing and
examine the valve housing and seat. If the seat is
damaged, reverse or replace the seat.
3. Using a 3/4" socket wrench, loosen and remove the outlet
valve housing from the piston rod.
NOTE: Always service the
outlet valve with the
piston rod attached to
the pump. This will
prevent the piston rod
from rotating during
disassembly of the
outlet valve.
4. Clean out any debris and
examine the valve housing and
seat. If the seat is damaged,
reverse or replace the seat.
5. Remove, clean, and inspect the
upper cage and upper ball. Replace if they are worn or
damaged.
6. Reassemble the valves by reversing the steps above.
English
Repacking the Fluid Section
NOTE: The factory-installed packings are black in
color. The replacement packings in the
packing replacement kit are white.
1. Remove the foot
valve and outlet
valve assemblies
using the steps in
the "Servicing the
Valves" procedure
above.
2. Using 3/8" a hex
wrench, loosen
and remove the
two pump block
mounting screws.
3. Pull the pump
block down
approximately 1/2"
from the pump
housing.
4. Slide the pump
block and piston
Bushing
rod forward until
Lower Seal
the piston rod is
out of the T-slot
Lower Cage
on the connecting
rod.
Foot Valve
Ball
5. Slide the piston
rod out through
Foot Valve
the bottom of the
Seat
pump block
O-Ring
6. Loosen and remove the retainer nut and piston guide from
the pump block.
Foot Valve
Housing
7. Remove the upper and lower packings from the pump
block.
8. Clean the pump block and install the new upper and lower
packings. Refer to the illustration below for proper
packing orientation.
Install upper packing
with raised lip and O-ring
facing down.
Piston Rod
Upper Seal
Raised Lip
Upper Cage
Outlet Valve
Ball
9. Inspect the piston rod for wear and replace if necessary.
Outlet Valve
10. Reassemble the outlet valve assembly into the piston rod.
Seat
Tighten the outlet valve housing with a wrench until
O-Ring
secure.
Outlet Valve
NOTE: Use the T-slot on the connecting rod to hold
Housing
the piston rod in position while securing the
outlet valve housing.
Never use a wrench on the piston itself. This could cause
damage to the piston and cause leakage.
11. Insert the piston guide into the retainer nut. Thread the
retainer nut into the pump block until it is hand tight.
12. Slide the piston guide tool (included in the repacking kit)
over the top of the piston rod and insert the piston rod
through the bottom of the pump block. Using a rubber
mallet, tap the bottom of the piston rod lightly until the
piston rod is in position in the pump block.
10
T-Slot
Transducer
Gasket
Install lower packings
with raised lip and O-ring
facing up.
Raised Lip
O-Ring
CAUTION
© Titan Tool Inc. All rights reserved.
Connecting
Rod
Retainer
Nut
Piston
Guide
Upper
Packing
Pump
Block
Pump Block
Mounting
Screw
Lower
Packings
Piston Rod
O-Ring