Pneumatic Divert Switch Checklist; Electric Divert Switch Checklist - HYTROL ProSort 400 Elite Manual De Instalación Y Mantenimiento

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FIGURE 8A

MISSING BEARING

DETECTION BLOCK

BLOQUE DE DETECCIÓN

DE RODAMIENTO FALTANTE

FEMALE CABLE EXTENSION

CABLE HEMBRA DE EXTENCIÓN

Prox 1

Sensor de proximidad 1

FEMALE CABLE EXTENSION

CABLE HEMBRA DE EXTENSION

Prox 2

Sensor de proximidad 2

MINIFAST MALE CORDSET

CABLE MINIFAST MACHO

Full Line Photo-eye—Photo-eyes mounted on each divert lane from the sorter, near

the infeed end of that lane. These eyes are used to signal the system controls that

a particular divert lane is full. The controls should then send any further packages

assigned to that lane to the recirculation line until the full line photo-eye on that lane no

longer indicates the full condition.

Some Control Do's and Dont's

The following are recommendations to assist in the design and installation of system

controls that are interfacing with ProSort sorters.

• Do not place 24VDC control wires in the same wireway with AC power wires, especially

if the AC power exceeds 240 volts. "Noise" produced in the control wires by the power

wires may produce undesirable effects.

• Do not use optional "standard prox output" of the smart prox as a substitute for an

encoder. The five inch spacing between divert shoes does not provide enough tracking

resolution to accurately sort packages.

• Do not use manual override operator of the solenoid air valve to operate a divert switch

while the sorter is running. doing so bypasses the switch timing controls and may cause

switch damage or a sorter crash.

• Do treat the tripping of any safety switch, motor overload, or low air pressure signal

as an emergency stop. Inspect the safety switch and other parts of the sorter to be sure

everything is in good working order before starting or restarting the sorter.

• Pneumatic Divert Switch Checklist

After all ProSort sections are installed and aligned, each divert switch should

be checked for proper operations as follows:

1. Before air pressure is supplied to the divert switch solenoid air valve,

manually pivot the switch back and forth between the non-divert and divert

position checking for a free and smooth pivoting movement. determine and

remedy the cause of any switch binding. for proper switch alignment see

figures 8B & 8C. If switch adjustment is necessary, loosen the jam nut on the

cylinder rod. Screw cylinder rod into or out of rod end to adjust the switch and

retighten jam nut.

2. Turn air pressure on and verify that each divert switch is in, or moves to, the

home (non-divert) position (figure 8B).

3. Check to insure that the smart prox is set properly. The face of the prox

should be set just out of the shoe pin guide path in the switch guide (figure

9A).

• Electric Divert Switch Checklist

NOTE: All electric divert servo motors are paired with the associated drives at the factory. Connecting motors to the wrong drive may have an adverse effect on the divert

operation and could result in physical damage to the sorter. Always connect the drives to the factory paired motors to prevent damage.

1. Before running the sorter, apply power to the electric switch system and verify that the diverts are fully in either the home or diverted position. divert function was

tested at the factory to ensure proper operation. If the diverts are in the diverted position, they can be returned to the home position by removing the enable signal to the

Smart Prox and then flagging the Smart Prox to trigger a move operation.

2. Check to ensure that the Smart Prox is set properly. The face of the prox should be set just out of the shoe pin guide path in the switch guide (figure 9B).

3 1/2"

MOUNTING ANGLE

2.355"

ANGULO DE MONTAJE

5.361"

5.812"

1.649"

Black (Negro)

Blue (Azul)

Green/Yellow (Verde/Amarillo) Common

Brown (Café)

White (Blanco) Not Used (No Se Usa)