Ingersoll Rand TS4L5 Manual Del Propietário página 10

10
CHECK POSSIBLE CAUSE
POINT
1 Csogged or dirty inlet and/er discharge line filter
2 Loose beltwheel or motor putley, excessive end
play in motor tension and shaft or loose ddve belts
3 Inadequate ventilation around beltwheel
4 Lubdcant viscosity too Sow
5 Air leaks in air discharge piping
S Lubdeant viscosity to:> high.
7 Lubdcanl level too high
8 LubriCant level too low.
g Detergent type lubricant being used.
10 Extremely light duty cycles¸
Compressor located in damp or h umid location.
11 Pressure sw)tch differential too nanow.
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Improper line voltage
Wiring or electnc service panel too small.
Poor contact on motor terminals or starter connections.
Improper star_er ovedoad heaters.
Poor power regula_on (unbalanced line)
Dnve belts too tight or misaligned
Comp)essor valves leaky, broken, carbonized or loose.
Automatic drain valve dogged, leaking or defective.
Carbon build up on top of plston(s)
Piston rings damaged or wom
(broken, rough or scratched)
Excessive end gap or side clearance
Piston rings not seated, are stuck in grooves or
end gaps not staggered.
Cylinder(s) or piston(s) scratched, worn or scored.
Connecting rod, piston pin or bearings worn or scored.
Loose beanng spacer on crankshaft.
Defective ball bearings on crankshaft or motor shaft.
Wrong bekwheel direction of rotation.
Crankshaft seal worn or crankshaft scored
Leaking check valve or check valve seat blown out.
Extremely dusty atmc4sphere
Defective safety/relief valve.
High pressure inlet valve leaking.
Low pressure discharge valve leaking.
Automatic start and stop mode is not suitable
for air demand
Pressure switch unloader leaks or does not work.
Ambient temperature too low.
Wom cylinder finish
8ekwheel out of balance, tubes net braced or
secured, wrong pulley speed.
Excessive condensate in receiver tank.
Loose fittln gs/elbows/connect Ors
POSSIBLE SOLUTION
Clean or replace.
Check beltwheel, motor pulley, crankshaft, drive belt
alignment. Repair or replace as required.
Relocate eompresso{ for better air bow.
Drain existing lubricant and refill with proper lubricant
Check tubing and connections. Tighten joints or replace
as required.
Drain existing lubricant and refill with proper lubricant
Drain excess lubricant
Add lubricant to crankcase to proper level.
Drain existing lubricant and refill with proper lubricant
Run compressor for longer duty cycles.
Relocate compressor or install crankcase heater kit
Adjust pressure switch to increase differential, if differenpal
adlustment is provided. Install pressure switch wilh dil_ere ntial
adlustment feature If d_fferential adsustment is desired
Check line voltage and upgrade lines as required.
Contact electncian
Install properly sized wire or sendce box. Contact electrician
Ensure good contact on motor terminals or starter connections
Instal_ proper starter overload heaters Contact eleetdcian
Contact power company.
Adjust belts to proper tension and alignment.
Inspect valves. C_ean or replace as required
Install Valve/Gasket Step Saver Kit.
Inspect valve and dean, repair or replace as required.
Clean piston(s) Repair or replace as required.
Install Ring/Gasket Step Saver Kil
Adjust piston rings
Repair or replace as required
Inspect all Repa# or replace as required. _nstall Beadng/
Connecting Rod Step Saver Kit
_nspect beadngs and replace if required. Install 8eadng/
Connecting Rod Step Saver Kit
Check motor winng for proper connections. Reverse Iwo )ends
on three-phase motors.
Replace seal. Install shaft sleeve ff required¸ Install Bearing/
Connecting Rod Step Saver Kit
Replace check valve¸
Install remote air inlet piping and route to source of cleaner air
Install more effective filtration
Replace
Inspect, clean or repai_ as required.
Inspect, clean or repair as required
Convert machine to oonstanl speed operation. Contact
IngemolFRand.
Realign stem or replace
Install crankcase heater kil Convert toAII Season Select
lubricant Relocate compressor to Wa_Tnerenvironment
Deglaze cylinder with180 gdt flex-hone.
Check vibration level, change pulley or beltwheel if required,
tighten tube clamps
Drain receiver tank with manual drain valve or install automatic
drain valve.
Re torque fittings per specified torque requirements
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