TorqueMaster
Removal continued...
If the counterbalance cable is still taut and
Tools Needed:
the TorqueMaster
to rotate, that is an indication that spring
Recommended
tension still exists on the left hand spring.
tools from
Repeat Steps 1 and 2 for releasing spring
page 5
tension on the left hand side.
Step 4: Using a fl at tip screwdriver, pry
the counter gear and counter cover
from the right hand end bracket (Fig. 4
on previous page). Discard the counter
gear and counter cover. On double spring
applications, repeat for left hand side.
Step 5: Remove the upper
5/16" x 1-5/8" lag screw from the right
hand end bracket (Fig. 5). Attach locking
pliers to the upper portion of the end
bracket and hold the housing steady while
removing the lower 5/16" x 1-5/8" lag
screw and #10 x 1/2" phillips head screw
from the end bracket (Fig. 6).
Step 6: Holding the right hand end
bracket steady with locking pliers,
carefully pry the end bracket and drive
gear off the winding shaft using a fl at tip
screwdriver (Fig. 7).
CAUTION: THE WINDING SHAFT MAY
ROTATE WHEN REMOVING THE END
BRACKET AND DRIVE GEAR.
Step 7: Repeat Step 4 for the left hand
side. Holding the left hand end bracket
steady with locking pliers, carefully pry
the end bracket off the winding shaft
using a fl at tip screwdriver (Fig. 7).
Step 8: Remove the two (2) lag bolts
attaching the center bracket assembly to
the header board (Fig. 8).
Step 9: Lift the right hand side of the
TorqueMaster
cable drum off. Realign the groove in the
winding shaft with the round notch in the
fl agangle and drape the counterbalance
cable with drum over the fl agangle. Lift
the left hand side of the TorqueMaster
Spring Tube and slide the cable drum
and winding shaft off (Fig. 9). Drape the
counterbalance cable with drum over the
fl agangle. Lift the TorqueMaster
assembly off the fl agangles and out of
the doorway. Unhook the counterbalance
cables from the bottom brackets and
remove all parts from the work area.
NOTE: The cable drums may be diffi cult to
remove. If so, twist the cable drum to aid
in removal.
NOTE: Continue with "P4" on page 9 after
completing this step.
8
Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your
local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com
®
Spring
®
spring tube is diffi cult
®
Spring Tube and slide the
®
®
spring
REMOVE TOP
LAG SCREW
REMOVE
BOTTOM LAG
SCREW
CENTER
BRACKET
ASSEMBLY
(2) 5/16" X 1-5/8"
HEX HEAD LAG
SCREWS
Fig. 8
Fig. 5
USE LOCKING PLIERS
TO HOLD END BRACKET
REMOVE #10
PHILLIPS HEAD
SCREW
Fig. 6
HOLD THE
END BRACKET
STEADY WITH
LOCKING PLIERS
PRY END BRACKET FROM WINDING
SHAFT USING A FLAT TIP SCREW
DRIVER AND LOCKING PLIERS
Fig. 7
REMOVE CABLE DRUM AND
WINDING SHAFT
LIFT
TORQUEMASTER
SPRING TUBE
OFF FLAGANGLE
DRAPE CABLE ACROSS
TOP OF FLAGANGLE
Fig. 9
®