Monthly Cleaning; Troubleshooting - Abicor Binzel DAV Guia De Instalacion

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DAV

9.2 Monthly cleaning

10 Troubleshooting

Fault
Cutter not activated • Compressed air supply to 5/2-way
Poor cutting
performance
Free wire end is
bent
Tab. 9
Troubleshooting
4 Check the fixed jaw (3) for wear; reverse or replace if necessary.
Lubricating the unit.
NOTE
• Some problems are listed below, with descriptions of possible causes
and solutions. If the measures described below are not successful, please
consult your dealer or the manufacturer.
• Please also consult the operating instructions for the welding
components, such as the power supply, welding torch system, re-
circulating cooling unit, etc.
Cause
valve interrupted
• 5/2-way valve not working
• 5/2-way valve sticking
• Too low or wrong air pressure
• Cutting edge dirty
• Sluggish slide block owing to bad or
inadequate maintenance
• Blunt cutting edge
• Wire not lying against fixed static
blade
• Cutter brace is stuck
10 Troubleshooting
Solution
• Open shut-off valve
• Check hose connections and screw
couplings
• Check control cable connection
• Check signal output robot
• Change valve
• Check setting on pressure regulator
min. 5bar / max. 8 bar
• Clean cutter
• Remove and clean removable parts
• Lubricate the wire cutting device DAV
with a suitable lubricant
• Clean more often
• Change approach position of point
of cut
• Regrind blade
• Correct start position with robot
control
• Remove and clean removable parts
• Lubricate more often
EN - 15

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