ESAB CUTMASTER 40
NOTE!
The shield cup holds the tip and
starter cartridge in place. Position
the torch with the shield cup facing
upward to prevent these parts from
falling out when the cup is removed.
1. Unscrew and remove the shield cup from the
torch.
NOTE!
Slag built up on the shield cup that
cannot be removed may effect the
performance of the system.
2. Inspect the cup for damage. Wipe it clean
or replace if damaged.
Torch Head
Electrode
Start Cartridge
A-03510_AB
Consumable Parts
3. Remove the tip. Check for excessive wear
(indicated by an elongated or oversized ori-
fice). Clean or replace the tip if necessary.
Good Tip
Example of Tip Wear
4. Remove the starter cartridge. Check for
excessive wear, plugged gas holes, or dis-
coloration. Check the lower end fitting for
free motion. Replace if necessary.
SERVICE
Tip
Shield Cup
Worn Tip
A-03406
Spring-Loaded
Lower End Fitting
Full Compression
5. Pull the electrode straight out of the torch
head. Check the face of the electrode for
excessive wear. Refer to the following figure.
Art # A-03284
6 . Reinstall the electrode by pushing it straight
into the torch head until it clicks.
7 . Reinstall the desired starter cartridge and tip
into the torch head.
8. Hand tighten the shield cup until it is seated
on the torch head. If resistance is felt when
installing the cup, check the threads before
proceeding.
5T-2
Spring-Loaded
Lower End Fitting at Reset /
Full Extension
Art # A-08064_AC
New Electrode
Worn Electrode
Electrode Wear
300X5394