Electric Shock; Weekly Cleaning; Changing The Cutters; Monthly Cleaning - Abicor Binzel BRS-CCi Instructivo De Servicio

10 Troubleshooting
Risk of injury due to unexpected start-up.
For the entire duration of maintenance, servicing, dismounting and repair work, the following instructions
must be adhered to:
• Switch off the power supply and cut off the compressed air supply.
• Pull the mains plug.

Electric shock

Dangerous voltage due to defective cables.
• Check all live cables and connections for proper installation.
• Replace any damaged, deformed or worn parts.
NOTE
• The maintenance intervals given are approximate values and refer to single-shift operation.
• Maintenance and cleaning work may only be carried out by qualified and trained specialists.
• Always wear your personal protective clothing when performing maintenance and cleaning work.

9.1 Weekly cleaning

1 Check the condition of the milling cutter.
2 Clean the clamping unit or the milling cutter.

9.1.1 Changing the cutters

The service life of the cutters is approx. 2,000 cuts. This number is an approximate value and was
determined during experimental setup by means of steel wire 1.0 mm (type SG 2). Deviations are possible
in case of other wire electrodes.
1 Carefully unscrew the cover and lubricating nipple.
2 Unscrew and replace the cutters.
3 Screw on the cover again.
4 Check the fixed jaw for wear; reverse or replace if necessary.

9.2 Monthly cleaning

A monthly basic cleaning is recommended, and necessary in case of extreme working conditions.
10 Troubleshooting
NOTE
• Some problems are listed below, with descriptions of possible causes and solutions. If the measures
• Please also consult the operating instructions for the welding components, such as power supply,
Fault Cause
Compressed-air motor • Compressed-air supply / hose connection
interrupted
does not run
• Valve actuator is stuck
Insufficient cleaning • Milling cutter defective or blunt
Troubleshooting
Tab. 13
EN - 16
DANGER
DANGER
described below are not successful, please consult your dealer or the manufacturer.
compressed air line.
Solution
• Check all supply lines leading to the cylinder
and the screwings
• Motor defective; replace
• Replace directional valve Y2
• Replace milling cutter
BRS-CCi