Apéndice 22: Schematic, Dfc-3000 Los Sistemas De Auto De Consola De Gas - Thermal Dynamics ULTRA-CUT 100 XT Manual De Operación

ULTRA-CUT 100 XT/200 XT/300 XT/400 XT
APÉNDICE 22: Schematic, DFC-3000 los Sistemas de Auto
1
755x000
ULTRACUT POWER SUPPLY CONTROL
CABLE
J55 J55 P55 P55
PLASMA ENABLE +
1 1
2 2
PLASMA ENABLE -
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
A
UNIT E-STOP
12 12
13 13
14 14
15 15
24 VAC
16 16
17 17
CHASSIS GND
18 18
19 19
20 20
+15 VDC
21 21
15 VDC RET 22 22
23 23
24 VAC RET 24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31
SHIELD
32 32
33 33
120 VAC ULTRACUT
34 34
35 35
120 VAC ULTRACUT RET 36 36
37 37
CCM
U4 / U7 U4 / U7
CPU PCB
1
2
SLAVE FiberOptic SLAVE FiberOptic
U10 / U13 U10 / U13
1
2
GAS FiberOptic GAS FiberOptic
I/O PCB
J54 J54 P54 P54
PLASMA ENABLE
BYPASS RELAY 24 VAC
1 1
24 VAC RET
2 2
3 3
4 4
PLASMA ENABLE 5 5
6 6
B
KEY PLUG 7 7
Tx+ (A)
8 8
CPU PCB
9 9
10 10
I
11 11
Tx- (B)
12 12
SERIAL
Rx+
13 13
COMMUNICATION
Rx-
14 14
(Isolated)
HMI Serial/Control HMI Serial/Control
J14
JUMPER
J62 J62
for 4 WIRE
1
uses
2
TX+, TX-
3
4
RX+, RX-
5
6
7
J14
8
JUMPER
9
for 2 WIRE
10
(RS485 only) 11
12
wire to A & B
13
14
THC (future) THC (future)
SW14 - LINE
SW14
TERMINATION
normally on
(refer to manual)
J65 J65
SW10-ADDRESS
normally 0
+5 VDC
1
(refer to
Data +
2
Data -
manual) 3
COM
4
Shield 5
0 6
9 1
8 2
7 3 USB USB
6 4
C 5
CPU LEDS
D2 = SLAVE SUPPLY
CAN BUS ACTIVE
D3 = GCM CAN BUS ACTIVE
D11 = INITIALIZING /
PROGRAMMING
D12 = STATUS CODE
D13 = +5VDC
D17 = RS485 TXD
D18 = RS485 RXD
D
Art # A-09197_AD
1
A-40
de Consola de Gas
DMC3000 - MANIFOLD CONTROLLER ASSEMBLY
19X2367
P56 P56 J56 J56
(JMP)
1 1
2 2 Power Supply PCB (19X2384) LEDS
3 3
4 4 See list by DPC 3000 Power Supply
5 5
6 6 19X2384
7 7
P1 P1
8 8
F1 1.6A SB F1 1.6A SB
9 9
(1) 120 VAC
10 10 1
(3)
11 11 2
12 12 3
(2b) 120 VAC RET
13 13 4
( ) 5 ( ) 5
14 14 5
( ) 6 ( ) 6
15 15 6
(8)
16 16 7
(9) E-STOP E-STOP
17 17 8
18 18
19 19
20 20 FERRITE
21 21
CORE
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31
PANEL INDICATORS
32 32
33 33
(3)
34 34
WHT
(2c)
35 35
36 36
37 37
POWER LED (GREEN) POWER LED (GREEN)
GRN
RED
STATUS LED (RED) STATUS LED (RED)
BLK
DMC3000 Control PCB LEDs
SOLENOID DRIVE ON INDICATOR (GREEN LEDs)
D1 - SOL_V1 (H35 PLASMA))
D2 - SOL_V2 (O2_PLASMA)
D3 - SOL_V3 (AIR_PLASMA)
D4 - SOL_V4 (N2 PLSMA)
D5 - SOL_V5 (AUX PLASMA)
D6 - SOL_V6 (O2 SHIELD)
D7 - SOL_V7 (AIR_SHIELD)
D8 - SOL_V8 (N2 SHIELD)
J21 J21
D9 - SOL_V9 (H2O SHIELD)
D10 - SOL_V10 (O2 PREFLOW) 1
2
D11 - SOL_V11 (AIR PREFLOW)
3
D12 - SOL_V12 (N2 PREFLOW)
MANIFOLD ID MANIFOLD ID
D13 - SOL_V13 (ARGON MARKING)
D14 - SOL_V14 (AIR MARKING)
D15 - SOL_V15 (N2 MARKING)
D16 - (SPARE)
D17 - +5VDC
SOLENOID FAULT INDICATOR (RED LEDs)
D_E1 - SOL_V1 FLAG (H35_PLASMA)
D_E2 - SOL_V2 FLAG (O2_PLASMA)
D_E3 - SOL_V3 FLAG (AIR_PLASMA)
D_E4 - SOL_V4 FLAG (N2_PLASMA)
D_E5 - SOL_V5 FLAG (AUX_PLASMA)
D_E6 - SOL_V6 FLAG (O2_SHIELD)
D_E7 - SOL_V7 FLAG (AIR_SHIELD)
D_E8 - SOL_V8 FLAG (N2_SHIELD)
D_E9 - SOL_V9 FLAG (H2O_SHIELD)
D_E10 - SOL_V10 FLAG (O2_PREFLOW)
D_E11 - SOL_V11 FLAG (AIR_PREFLOW)
D_E12 - SOL_V12 FLAG (N2_PREFLOW)
D_E13 - SOL_V13 FLAG (ARGON_MARKING)
D_E14 - SOL_V14 FLAG (AIR_MARKING)
D_E15 - SOL_V15 FLAG (N2_MARKING)
TSC 3000 19X2200
P10 P10
PLASMA ENABLE PLASMA ENABLE
(6)
SW1 SW1
(5)
POWER POWER
P61 P61 J61 J61
(0V)
24 VAC
(1) (20V)
1 1
24 VAC RET
(2)
2 2
HMI PRESENT ( ) 3 ( ) 3
3 3
(2)
4 4
PLASMA ENABLE (5) (1)
5 5
COM (6)
6 6
KEY
7 7
Tx+ (A) Tx+ (A)
(8)
8 8
SIG COM ( ) 9 ( ) 9
9 9
SIG COM 1 ( ) 0 1 ( ) 0
10 10
11 11
Tx- (B) Tx- (B)
(12) (8)
12 12
Rx+
13 13
Rx- (12)
14 14
SHIELD
15 15
SHIELD
RS 485 RS 485
16 16
HMI CONTROL &
COMMUNICATIONS
GROUNDING SCREW
APÉNDICE
2
SMPS +24; +/-12; +5
P2 P2
-12V
1
GND
2
E-STOP E-STOP +5V
3
E-STOP E-STOP +12V
4
+24V SW
5
+24V FUSED
+24 VDC
6
GND
7
NOTE:
8
F2 3A SB F2 3A SB
DMC solenoids are 18 VDC.
Coils are about 46 ohms.
24 VDC is applied for 1 second
FERRITE
then reduced by pulse width
CORE
modulation to an average of
approximately 7-8 VDC.
P7 P7
POWER POWER
DMC3000 CONTROL PCB
19X2385
P8 P8
20
OPTION SWITCHES 19
J1 J1
18
SW1-1 SW1-1 SW2-1 SW2-1
17
4
16
3
SW1-2 SW1-2 SW2-2 SW2-2 15
2
14
1
SW1-3 SW1-3 SW2-3 SW2-3 13
12
SW1-4 SW1-4 SW2-4 SW2-4
11
10
9
8
7
6
5
J6 J6
4
3
J2 J2
1
2
2
1
3 1
4 2
SOL DRIVE A SOL DRIVE A
5 3
6 4
7 5
8 6
9 7
10 8
11 9
12
13 RS232 Prog RS232 Prog
14
P5 P5
JTAG JTAG
1
2
3
J3 J3 P4 P4
HW ID HW ID
1
1
2
2
TX/RX TX/RX 3
4
5
6
+5 VDC
7
8
DMC FiberOptic Ports
9
10
D21 D21 D22 D22
11
12
13
14
15
CCM CANBUS DPC CANBUS
16
ACTIVE ACTIVE
17
18
U4/U5 U4/U5
U7/U9 U7/U9
SOL DRIVE B SOL DRIVE B
FiberOptic FiberOptic FiberOptic FiberOptic
Tx Gray;
Rx Black
TEST POINTS - CONTROL PCB
TP1 - GND
TP2 - Processor TEMP
TP3 - +VREF
TP4 - Processor CLKO
TP5 - +3.3V
TP6 - AGND
TP7 - +5V
TPC- 660E TOUCH SCREEN PANEL
HMI POWER HMI POWER COM2 COM2
COM1 COM1
Configured
RS232
for RS485
P1 P1
P5 P5
HMI INTERFACE PCB
19X2407
P3 P3
1
2
POWER SUPPLY
3
24 VAC to 20 VDC
4
5
ISOLATED
6
P2 P2
1
2
3
4
5
6
E1 E1
2
3
J57 J57 P57 P57
120VAC DMC (1)
1 1
120VAC DMC RET (2a)
2 2
3 3
E_STOP NO
4 4
E_STOP COM
5 5
KEY PLUG
6 6
7 7
(8)
8 8
(9)
9 9
10 10
11 11
SHIELD
12 12
13 13
14 14
CHASSIS GND
MANIFOLD
SOL1 SOL1
H35_PLASMA
(S1-T)
(S1-B)
SOL2 SOL2
O2_PLASMA
(S2-T)
(S2-B)
SOL3 SOL3
AIR_PLASMA
(S3-T)
(S3-B)
SOL4 SOL4
N2_PLASMA
(S4-T)
(S4-B)
SOL5 SOL5
FUEL_PLASMA
(S5-T)
(S5-B)
SOL6 SOL6
O2_SHIELD
(S6-T)
(S6-B)
SOL7 SOL7
AIR_SHIELD
(S7-T)
(S7-B)
SOL8 SOL8
N2_SHIELD
(S8-T)
(S8-B)
SOL9 SOL9
H20_SHIELD
(S9-T)
(S9-B)
SOL10 SOL10
O2_PREFLOW
(S10T)
(S10B)
SOL11 SOL11
AIR_PREFLOW
(S11T)
(S11B)
SOL12 SOL12
N2_PREFLOW
(S12T)
(S12B)
SOL13 SOL13
ARGON_MARKING
(S13T)
(S13B)
SOL14 SOL14
AIR_MARKING
(S14T)
(S14B)
SOL15 SOL15
N2_MARKING
(S15T)
(S14B)
GROUNDING SCREW
LEDS - INTERFACE PCB:
D1 = RX (RS 485)
D14 = RX (RS 232)
D15 = TX (RS 232)
TEST POINTS - INTERFACE PCB
TP1 - GND
TP2 - UNREG VDC
TP3 - +5VDC
TP4 - +20 VDC
J63 J63
P4 P4
1
2
1
3
2
4
3
5
4
6
5
7
6
8
9
RS 485 RS 485
J63 HARNESS NOT INSTALLED
(for future use with Height Control)
3
0-5302ES