Graco LineLazer III 200HS Manual Del Usuario
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Graco LineLazer III 200HS Manual Del Usuario

Graco LineLazer III 200HS Manual Del Usuario

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Operation / Fonctionnement / Funcionamiento
Funzionamento / Bediening / Funcionamento
LineLazer III 200
3300 psi (227 bar, 22.7 MPa) Maximum Working Pressure
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Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001
HS
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309892B
ti3280a

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  • Página 1 ✓ ✓ 234240 ✓ ✓ 234241 ✓ ✓ 234242 ✓ ✓ 234243 ✓ ✓ ✓ 234244 ✓ ✓ ✓ 234245 ti3280a Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001...
  • Página 2 WARNING MISE EN GARDE FIRE AND EXPLOSION HAZARD DANGER D’INCENDIE ET D’EXPLOSION Solvent and paint fumes can ignite or explode. Les vapeurs de solvant et de peinture peuvent s’enflammer ou exploser. To help prevent a fire and explosion: • Use only in an extremely well ventilated area. Pour empêcher tout incendie et explosion: •...
  • Página 3 ADVERTENCIA PERICOLO PELIGRO DE INCENDIOS Y EXPLOSIONES PERICOLO DI INCENDI ED ESPLOSIONI Los vapores de disolvente o de pintura pueden incendiarse Il solvente ed i fumi di vernici possono esplodere o prendere o explotar. fuoco. Para ayudar a evitar que se produzca un incendio o una Per prevenire incendi ed esplosioni: explosión: •...
  • Página 4 WAARSCHUWING ADVERTÊNCIA BRAND- EN EXPLOSIEGEVAAR PERIGO DE INCÊNDIO E EXPLOSÃO Dampen van oplosmiddel en verf kunnen tot ontbranding Os solventes e os vapores da tinta poderão explodir komen of exploderen. ou incendiar. Om brand en explosie te voorkomen: Para evitar incêndio e explosão: •...
  • Página 5 Tip Selection / Sélection des buses / Selección de la boquilla / Selezione ugelli / Tipkeuze / Selecção do bico Tip Selection / Sélection des buses / Selección de la boquilla / Selezione ugelli / Tipkeuze / Selecção do bico (cm) (cm) (cm)
  • Página 6 ti3671a Label No. 15A245, English Français Español Italiano Nederlands Português Display Afficheur Visualización Display Display Visor Main ON/OFF Interrupteur Interruptor Interruttore Hoofdschakelaar Interruptor de switch MARCHE/ARRÊT PRINCIPAL de principale ON/OFF AAN/UIT ligar/desligar encendido/apagado Spray gun control Commande du Dispositivo de Controllo della Bedieningsregeling Regulador da pistola...
  • Página 7 Setup / Installation / Puesta en marcha / Setup / Opstellen / Instalação Setup / Installation / Puesta en marcha / Setup / Opstellen / Instalação Approximate Fill Level ti3308a ti3307a ti3309a ti3306a Ground sprayer with Fill throat packing nut with Check engine oil level.
  • Página 8 Safe Range (cold) ti3422a ti3430a Check hydraulic oil level. Set pump valve OFF. Install new strainer. Add Graco hydraulic oil, Grade 46, 169236 (5 gallon/ 18.9 liter) or 207428 (1 gallon/3.8 liter). Hydraulic tank capacity is 1 gallon (3.8 liter).
  • Página 9 Setup / Installation / Puesta en marcha / Setup / Opstellen / Instalação ti3310a ti3296a PAINT ti3441a FLUSH Turn prime valve down. Place siphon tube set in grounded metal pail partially filled with flushing fluid. Attach ground wire to pail Turn pressure control and to true earth ground.
  • Página 10 Startup / Démarrage / Puesta en marcha / Avviamento / Opstarten / Colocação em serviço Startup / Démarrage / Puesta en marcha / Avviamento / Opstarten / Colocação em serviço ti3313a ti3312a ti3314a ti3315a Start engine. Move fuel valve to open. Move choke to closed.
  • Página 11 Startup / Démarrage / Puesta en marcha / Avviamento / Opstarten / Colocação em serviço ti3317a ti3316a ti3302a ti3318a Pull starter cord. After engine starts, move Set throttle to desired setting. Digital display is functional after choke to open. engine starts. Tirer sur le cordon Après le démarrage du Régler le régime moteur...
  • Página 12 Startup / Démarrage / Puesta en marcha / Avviamento / Opstarten / Colocação em serviço ti3294a 3304a ti3442a ti3442a ti3421a ti3322a Set pump valve ON. Increase pressure enough to Take spray gun trigger Hold gun against grounded - Hydraulic motor is now start hydraulic motor stroking safety OFF.
  • Página 13 Startup / Démarrage / Puesta en marcha / Avviamento / Opstarten / Colocação em serviço ti3325a ti3324a seat ti3327a PAINT ti3316a ti3322a ti3326a OneSeal SwitchTip and Guard Assembly Place siphon tube in paint Trigger gun again into Engage trigger safety. Insert Screw assembly onto gun.
  • Página 14 Gun Placement / Mise en place du pistolet / Colocación de la pistola / Posizionamento della pistola / Het pistool plaatsen / Preparação da pistola Gun Placement / Mise en place du pistolet / Colocación de la pistola / Posizionamento della pistola / Het pistool plaatsen / Preparação da pistola ti3331a ti3332a ti3328a...
  • Página 15 Gun Placement / Mise en place du pistolet / Colocación de la pistola / Posizionamento della pistola / Het pistool plaatsen / Preparação da pistola TI3710a English Français Español Italiano Nederlands Português One line Une ligne Una línea Una linea Eén leiding Uma linha One line up to 24 in.
  • Página 16 Gun Placement / Mise en place du pistolet / Colocación de la pistola / Posizionamento della pistola / Het pistool plaatsen / Preparação da pistola ti3691a ti3355a ti3347a ti3343a Trigger Sensor Adjustment Clearing Tip Clogs Adjust screw in handle to Release trigger, put trigger safety Put trigger safety ON, return ON.
  • Página 17 Digital Tracking System (DTS) / Système de contrôle numérique (DTS) / Sistema de control digital (DTS) / Sistema di controllo digitale (DTS) / Digitaal Tracking Systeem (DTS) / Digital Tracking System (DTS) Digital Tracking System (DTS) / Système de contrôle numérique (DTS) / Sistema de control digital (DTS) / Sistema di controllo digitale (DTS) / Digitaal Tracking Systeem (DTS) / Digital Tracking System (DTS) ti3364a ti3399a...
  • Página 18 Digital Tracking System (DTS) / Système de contrôle numérique (DTS) / Sistema de control digital (DTS) / Sistema di controllo digitale (DTS) / Digitaal Tracking Systeem (DTS) / Digital Tracking System (DTS) ti3401a ti3405a ti3403a TI3407a ti3408a ti3402a ti3404a ti3406a Short press DTS button to move Short press DTS button to Short press DTS button to...
  • Página 19 Digital Tracking System (DTS) / Système de contrôle numérique (DTS) / Sistema de control digital (DTS) / Sistema di controllo digitale (DTS) / Digitaal Tracking Systeem (DTS) / Digital Tracking System (DTS) ti3409a TI3411a TI3359A TI3363A ti3410a TI3357A TI3361A TI3366A Short press DTS button to Short press DTS button to Press and hold DTS button...
  • Página 20 Digital Tracking System (DTS) / Système de contrôle numérique (DTS) / Sistema de control digital (DTS) / Sistema di controllo digitale (DTS) / Digitaal Tracking Systeem (DTS) / Digital Tracking System (DTS) TI3368A TI3374A TI3362A TI3376A TI3379A TI3372A DTS Secondary Menu Start engine, page 7.
  • Página 21 Digital Tracking System (DTS) / Système de contrôle numérique (DTS) / Sistema de control digital (DTS) / Sistema di controllo digitale (DTS) / Digitaal Tracking Systeem (DTS) / Digital Tracking System (DTS) ti3288a TI3384A TI3381A TI3386A Short press DTS again to Short press DTS again to Press and hold DTS button Set ON/OFF switch OFF...
  • Página 22 Digital Tracking System (DTS) / Système de contrôle numérique (DTS) / Sistema de control digital (DTS) / Sistema di controllo digitale (DTS) / Digitaal Tracking Systeem (DTS) / Digital Tracking System (DTS) TI3387A TI3391A TI3393A TI3394A Short press DTS button to Short press DTS button to Short press DTS button to Short press DTS button to...
  • Página 23 Digital Tracking System (DTS) / Système de contrôle numérique (DTS) / Sistema de control digital (DTS) / Sistema di controllo digitale (DTS) / Digitaal Tracking Systeem (DTS) / Digital Tracking System (DTS) TI3398A TI3396A TI3397A TI3395A Short press DTS button to Short press DTS button to Press DTS button to move to Short press to move to...
  • Página 24 Digital Tracking System (DTS) / Système de contrôle numérique (DTS) / Sistema de control digital (DTS) / Sistema di controllo digitale (DTS) / Digitaal Tracking Systeem (DTS) / Digital Tracking System (DTS) Roll 25ft or 10 m ti3419a TI3360A ti3418a TI3358A To calibrate distance meter, Move LineLazer exactly 25 ft...
  • Página 25 Digital Tracking System (DTS) / Système de contrôle numérique (DTS) / Sistema de control digital (DTS) / Sistema di controllo digitale (DTS) / Digitaal Tracking Systeem (DTS) / Digital Tracking System (DTS) ti3288a TI3367A TI3367A TI3365A TI3362A Change Display Units Turn ON/OFF switch OFF at Pressure: Volume:...
  • Página 26 Cleanup / Nettoyage / Limpieza / Pulizia / Reinigen / Limpeza Cleanup / Nettoyage / Limpieza / Pulizia / Reinigen / Limpeza ti3296a ti3305a ti3288a PAINT ti3441a ti3422a ti3306a Pressure Relief Pressure Relief Pressure Relief Ground sprayer with Set pump valve OFF. Turn pressure to lowest Turn prime valve down.
  • Página 27 Cleanup / Nettoyage / Limpieza / Pulizia / Reinigen / Limpeza ti3310a PAINT TI3371A TI3375A FLUSH FLUSH ti3690a Remove guard and Unscrew bowl, remove filter. Clean filter, guard and Remove siphon tube set SwitchTip. Assemble without filter. SwitchTip in flushing fluid. from paint and place in Clean filter.
  • Página 28 Cleanup / Nettoyage / Limpieza / Pulizia / Reinigen / Limpeza ti3294a ti3287a ti3421a ti3417a ti3442a TI3377A PAINT FLUSH Turn ON/OFF switch ON and Turn prime valve horizontal. Hold gun against paint pail. Move gun to flushing pail, start engine. Set pump valve Take trigger safety OFF.
  • Página 29 Cleanup / Nettoyage / Limpieza / Pulizia / Reinigen / Limpeza PAINT ti3296a FLUSH TI3383A 20 SEC TI3380A ti3288a Pump Armor TI3385A ti3441a ti2895a Turn prime valve down and Raise siphon tube above Caution: If flushing with water, Make sure plastic center tube allow flushing fluid to flushing fluid and run sprayer flush again with mineral spirits, or...
  • Página 30 Cleanup / Nettoyage / Limpieza / Pulizia / Reinigen / Limpeza TI3388A TI3390A FLUSH Wipe sprayer, hose and Clean tip, guard and gasket gun with a rag soaked in wth a soft bristle brush to water or mineral spirits. prevent part failure due to dried materials.
  • Página 31 Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
  • Página 32 Warranty / Garantie / Garantía / Garanzia / Garantie / Garantia TO PLACE AN ORDER, contact your Graco distributor, or call 1-800-690-2894 to identify the nearest distributor. All written and visual data contained in this document reflects the latest product information available at the time of publication.

  • Página 33: Repair - Parts List

    3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure Read warnings and instructions. 234240 234241 234242 234243 234244 234245 ti3280a 234241 GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001...

  • Página 34: Tabla De Contenido

    ....Graco Warranty .......

  • Página 35: Warnings

    D Handle and route hoses and tubes carefully. Keep hoses and tubes away from moving parts and hot surfaces. Do not use the hoses to pull equipment. Do not expose Graco hoses to temperatures above 150_F (65_C) or below –40_F (–40_C).

  • Página 36: Fire And Explosion Hazard

    D Use the equipment only for its intended purpose. If you are uncertain about the usage, call your distributor. D Do not alter or modify this equipment. Use only genuine Graco parts and accessories. D Check the equipment daily. Repair or replace worn or damaged parts immediately.
  • Página 37 HAZARD OF USING FLUIDS CONTAINING HALOGENATED HYDROCARBONS Never use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in this equipment. Such use could result in a serious chemical reaction, with the possibility of explosion, which could cause death, serious injury and/or substantial property dam- age.

  • Página 38: Spray Tip Selection Table

    Spray Tip Selection Table LineLazer Tip Selection Guide. Sprayer is supplied with tip LL5319. For additional applications, use the tip selec- tion table as follows: Note: the last three digits (LL5319) of the tip part number identifies the line width and tip orifice (opening). For example: the line width for tip LL5319 is 4 in.

  • Página 39: General Repair Information

    General Repair Information SAE O-Ring Installation MOVING PARTS HAZARD; page 4. 1. Unscrew lock nut to touch fitting. 1. Keep all screws, nuts, washers, gaskets, and electrical fittings removed during repair proce- dures. These parts are not normally provided with 2.

  • Página 40: Maintenance

    VERY SLOWLY YEARLY OR 2000 HOURS: loosen tip guard retaining nut or hose end coupling to Replace hydraulic oil and filter element with Graco relieve pressure gradually, then loosen completely. hydraulic oil 169236 (5 gallon/20 liter) or 207428 (1 Now clear tip or hose.

  • Página 41: Troubleshooting

    Set pump valve OFF. Turn pressure down. Turn engine OFF. Pry rod up or down until hy- draulic motor shifts. *Check hydraulic fluid level often. Do not allow it to become too low. Use only Graco approved hydraulic fluid, page 8. 309896...
  • Página 42 Troubleshooting PROBLEM CAUSE SOLUTION Displacement pump oper- Piston ball (206) is not seating Service piston ball. Manual 309277. ates, but output is low on up- stroke Piston packings are worn or damaged Replace packings. Manual 309277. Displacement pump oper- Strainer (31) is clogged Clean strainer.
  • Página 43 Intake line to pump inlet is not tight Tighten Hydraulic motor is worn or damaged Bring sprayer to Graco distributor for repair Large pressure drop in fluid hose Use larger diameter or shorter hose The sprayer overheats...
  • Página 44 Troubleshooting PROBLEM CAUSE SOLUTION Distance counter not operating properly Trigger sensor not set correctly See “Spray icon does not show on dis- play when fluid is sprayed” Bad wiring connections Check connector, and reconnect Distance sensor not spaced correctly Adjust space between sensor and gear from gear to .050 –/+ .020”...

  • Página 45: Digital Tracking System

    Digital Tracking System ON/OFF Switch Removal Installation 1. Fig. 2. Install new ON/OFF switch (30) so tabs of FLUID INJECTION switch snap into place on inside of pressure con- HAZARD; page 3. trol housing. 2. Relieve pressure; page 8. 2. Connect ON/OFF switch connector (B) to PC board.
  • Página 46 Digital Tracking System TI3678a TI3678a Back View (42) Back View (43) 203r 203p TI3678a Fig. 2 309896...

  • Página 47: Pc Board Diagnostics

    PC Board Diagnostics Digital Display Messages Relieve pressure before repair; page 8. No display does not mean that sprayer is not pressurized. DISPLAY SPRAYER INDICATION ACTION OPERATION No Display Sprayer may be pressurized. Loss of power or display Check power source. Relieve not connected pressure before repair or dis- assembly.

  • Página 48: Trigger Sensor Adjustment

    Trigger Sensor Adjustment Refer to Troubleshooting for trigger sensor adjust- ment, and Operation Manual 309892. Distance Sensor Adjustment Gear Alignment b. Push gear in toward wheel with mallet. 6. Install wheel (74) on LineLazer. FLUID INJECTION HAZARD; page 3. 7. Install nut (76) until tight, then back off 1/4 turn. Install dust cap (77) on wheel.

  • Página 49: Hydraulic Pump

    11. Install drain plug (97); torque to 110 in-lb sure control cable (259). (12.4 N·m). Install oil filter (104); tighten 3/4 turn after gasket contacts base. Fill with Graco hydrau- 13. Remove eight screws (69) and washers (3), reser- lic oil, page 8.
  • Página 50 214a ti3728b Fig. 4 309896...

  • Página 51: Fan Belt

    Fan Belt Removal Installation FLUID INJECTION 1. Thread belt (101) around drive pulley (100) and fan HAZARD; page 3. pulley (167). 2. Relieve pressure; page 8. 3. Fig. 5. Remove screw (269). 2. Let engine (119) down to put tension on belt. 4.

  • Página 52: Engine

    Engine Removal Installation 1. Install rocker plate (188), dampeners (66) and FLUID INJECTION washers (136) on engine (119) with four screws HAZARD; page 3. (65), washers (22) and nuts (129); torque to 125 in-lb (14.1 N·m). 2. Relieve pressure; page 8. 3.

  • Página 53: Hydraulic Motor Yoke

    7. Start engine and operate pump for 30 seconds. c. Put yoke in vise. Remove set screw (228b) Turn engine OFF. Check hydraulic oil level and fill and remove piston rod assembly from yoke. with Graco hydraulic oil, page 8. 309896...
  • Página 54 5. a. 5. b. 5. c. test hole 228b ti3476b Fig. 7 309896...

  • Página 55: Oil/Filter Change

    1. Install drain plug (97). Apply a light coat of oil to oil filter gasket and install oil filter (104). Tighten oil filter 3/4 turn after gasket contacts base. 2. Fill with four quarts of Graco hydraulic oil 169236 (5 gallon/20 liter) or 207428 (1 gallon/3.8 liter) ti2271a Fig.

  • Página 56: Displacement Pump

    Push retaining spring (114) into groove. spring (114) up. Push out pin (126). hydraulic ti2272a ti2272a pump Fig. 12 Fig. 15 6. Fig. 13. Loosen jam nut. Unscrew pump. Fig. 16. Fill packing nut with Graco TSL. ti2272a ti2272a Fig. 16 Fig. 13 309896...
  • Página 57 Parts – LineLazer III 200 Parts Page 30 and 32 Parts Page 34 Parts Page 36 Parts Page 28 Parts Page 38 Parts Page 26 Parts Page 38 Sheet 1 of 8 ti3681a 309896...

  • Página 58: Parts

    Parts – LineLazer III 200 ti3415a Sheet 2 of 8 309896...
  • Página 59 Parts – LineLazer III 200 Ref. Ref. Part No. Description Qty. Part No. Description Qty. 245798 HOSE, 1/4 x 7 ft 111020 WHEEL, pneumatic 114271 STRAP, retaining 112405 NUT, lock 178342 CLIP, spring 114648 CAP, dust 193405 AXLE 111194 SCREW, cap flange hd 115077 PAIL, plastic 15A621...
  • Página 60 Parts – LineLazer III 200 10 (See Detail B) Detail B (10) ti3683a Ref.43 Ref.183 309896...
  • Página 61 Parts – LineLazer III 200 Ref. Ref. Part No. Description Qty. Part No. Description Qty. 100016 WASHER, lock 111230 SCREW, mach, flhd 246468 GUN, flex, basic 101345 NUT, hex, jam 287144 BRACKET, arm, gun, right 198896 BLOCK, mounting (mach) 287143 BRACKET, arm, gun, left 116941 SCREW, shoulder, socket head...
  • Página 62 Parts – LineLazer III 200 Back View (43) 203a Ref.42 Ref 60 203b (See Detail A) 203c 203d 203r Ref.43 203e 203p Ref.11j 203f 203g 203j 203h 203k 203m 203m 203n 203n Sheet 4 of 8 Detail A (203) Detail A (203) ti3684a 309896...
  • Página 63 Parts – LineLazer III 200 Ref. Ref. Part No. Description Qty. Part No. Description Qty. 100016 WASHER, lock 15A245 LABEL, warning 114954 SWITCH, rocker 201Y 189246 LABEL, warning 112380 SCREW, mach, pan hd 287171 FILTER, assembly 109466 NUT, lock, hex 203a 196675 BOWL, FILTER...
  • Página 64 Parts – LineLazer III 200 TI3678a Back View (42) Sheet 5 of 8 203r 203p Ref: page 30 309896...
  • Página 65 Parts – LineLazer III 200 Ref. Ref. Part No. Description Qty. Part No. Description Qty. 116752 SWITCH, rocker 115522 SCREW, mach, pnh 116252 SCREW, #8 taptite phil 114393 SCREW, mach, pnh 244032 COVER, control, ultra 245791 BOARD, display GMax 280430 HOUSING, control, GH 114331 SCREW, mach, pnh, sems...
  • Página 66 Parts – LineLazer III 200 11 (Detail E, page 36) 228b 228a 13 Ref ti3679a 11 (Detail E, page 36) 309896...
  • Página 67 116551 RING, retaining 116838 PIN, spring 193394 NUT, retaining 15A464 LABEL, control 117328 FITTING, nipple, straight 15B804 LABEL, Graco Logo 197443 PIN, pump 116838 PIN, spring 127‡ 155685 O–RING 132# 15A693 ROD, hydraulic motor † Included in Yoke Kit 246175...
  • Página 68 Parts – LineLazer III 200 214a ti3416a Detail E (11) Sheet 7 of 8 309896...
  • Página 69 Parts – LineLazer III 200 Ref. Ref. Part No. Description Qty. Part No. Description Qty. 100016 WASHER, lock 118279 SPRING, extension 287206 HOSE, suction/drain 154594 O–RING 170957 TUBE, suction 156401 O–RING 194306 HOSE, fluid 129† 198119 ELBOW, barbed 136† 108851 WASHER, plain 101818 CLAMP, hose...
  • Página 70 Parts – LineLazer III 200 Ref. 170 154n 154m 154k 154j 154w 154v 154a 154x Ref 170 Ref 171 154j 154h 154f 154e 154d 154c 154g 154p Ref 154 154u (see Detail D) 154r 154b 154s 154t Detail D (154) ti3682a Sheet 8 of 8 309896...
  • Página 71 Parts – LineLazer III 200 Ref. Ref. Part No. Description Qty. Part No. Description Qty. 101566 NUT, lock 154j 113485 BEARING, cup/cone 100731 WASHER 154k 112825 SPRING, Belleville 112405 NUT, lock 154m 112405 NUT, lock 193665 BRACKET, cable 154n 114648 CAP, dust 114982 SCREW, cap, flng hd...

  • Página 72: On/Off Switch

    Pressure Control Wiring Diagram Green Black Display Board ON/OFF Switch Magnetic Ring Pump Cycle Counter Black Control Board To Engine Clutch Test Points Transducer View A View B To Engine ti3685a Trigger Sensor View B View A Engine Power Gallon Distance Sensor Counting Thermister...

  • Página 73: Technical Data

    , leather, aluminum, tungsten carbide, stainless steel, chrome plating, nickel-plated carbon steel, ceramic, r, Vitonr NOTE: Delrin are trademarks of the Com- pany. Accessories Must be purchased separately. GRACO–APPROVED HYDRAULIC OIL 169236 5 Gallons (19 liters) 207428 1 Gallon (3.8 liters) 309896...

  • Página 74: Graco Warranty

    Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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