Replacing The Dav Cutter; Cleaning Unit - Abicor Binzel TCS-FP Manual De Instrucciones

TCS-FP

9.2 Replacing the DAV cutter

The cutter has a service life of approx. 20,000 cuts. This is an approximate value that was determined during a test setup
with a 1.0 mm steel wire (type SG 2). Deviations are possible if other wire electrodes are used.
The cutter's service life depends on the filler materials used:
 Fig. 6 Injection unit on page EN-14
1 Carefully unscrew the retaining plate with lubricating nipple.
2 Unscrew and replace the cutter.
3 Screw the cover back on again.
4 Check the fixed welding jaws for wear; reverse or replace if necessary.
10 Troubleshooting
DANGER
Risk of injury and device damage when handled by unauthorized persons
Improper repair work and modifications to the product may lead to serious injuries and damage to the device. The
product warranty will be rendered invalid if work is carried out on the product by unauthorized persons.
• Only qualified personnel are permitted to perform work on the device or system.
Observe the attached "Warranty" document. In the event of any questions and/or problems, please contact your retailer or
the manufacturer.
NOTICE
• Consult the documentation for the welding components.

10.1 Cleaning unit

Fault
Pneumatic motor does not
run
Insufficient cleaning
Torch parts are damaged
Tab. 16 TCS-FP troubleshooting
BAL.0713.0 • 2019-02-11
Cause
• Compressed air supply/hose
connection interrupted
• Directional valve Y2 does not switch
• Valve actuator does not move
• Reamer defective or blunt
• Wrong equipment parts
10 Troubleshooting
Troubleshooting
• Check all supply lines leading to the cylinder
and threaded fittings
• Motor defective; replace
• Check the signal output of the robot control
• Check control module signal lines
• Check control module programming/error
message
• Replace the directional valve
• Replace the reamer
• Check torch-dependent parts
• Check the immersion depth of the torch
EN - 25