Cable Entry; Installation Checklist - ITT PumpSmart PS220 Manual De Instalación, Operación Y Mantenimiento

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!
Review the entire hardware manual prior to Installation. Failure to follow these instructions may result
in serious personal injury, death and/or equipment damage
The information provided on this sheet is for Installation reference only. Please refer to the ACS880
Installation Manual for additional installation details
Mains/Power Wiring
ACS880-01
L1
L2
L3
PE
2b
2a
3
PE
(PE) L1
L2
L3
(PE)
Fuses and disconnect supplied by customer
1
Use a separate grounding PE cable (2a) or a cable with a separate PE conductor (2b)
2
if the conductivity of the shield does not meet the requirements for the PE conductor.
360-degree grounding is recommended if shielded cable is used. Ground the other end
3
of the input cable shield or PE conductor at the distribution board.
4
360-degree grounding is required.
Use a separate grounding cable if the shield does not meet the requirements of
5
IEC 61439-1 and there is no symmetrically constructed grounding conductor in the
cable
Note:
If there is a symmetrically constructed grounding conductor on the motor cable in addition to
the conductive shield, connect the grounding conductor to the grounding terminal at the drive
and motor ends.
Do not use an asymmetrically constructed motor cable for motors above 30kW. Connecting its
fourth conductor at the motor end increases bearing currents and causes extra wear.
Basic Dimensions & Weights
IP21
Frame
H1
H2
W
mm
mm
mm
R1
409
370
155
R2
409
370
155
R3
475
420
172
R4
576
490
203
R5
730
596
203
R6
726
569
251
R7
880
600
284
R8
963
681
300
R9
955
680
380
IP55
Frame
H1
H2
W
mm
mm
mm
R1
450
-
162
R2
450
-
161
R3
525
-
180
R4
576
-
203
R5
730
-
203
R6
726
-
252
R7
880
-
284
R8
963
-
300
R9
955
-
380
H1 Height with cable entry box
H2 Height without cable entry box (option +P940)
H3 Height with hood
W Width with cable entry box
D Depth with cable entry box
* Hood increases height with 155 mm (6.10 in) in frames R4 to R8 and with 230 mm
(9.06 in) in frame R9.
** Hood increases height with 23 mm (0.91 in) in frames R4 and R5,40 mm (1.57 in) in
frames R6 and R7 and 50 mm (1.97 in) in frames R8 and R9.
Note 1: For more information on dimensions, see chapter Dimension drawings.
Note 2: For dimensions of option +P940 and +P944, SEE ACS880-01 +P940/+P944 drives for
cabinet installation supplement (3AUA0000145446 [English]).
Note 3: For dimensions of option +C135, see ange mounting kit installation supplement
(3AXD50000019100 [English]). For weights of the drive without cable entry box see ACS880-01
WARNING
UDC+
R-
UDC-
T1/U
T2/V
T3/W
R+
4
V1
U1
W1
3~M
UL type 1
D
Weight
H1
H2
W
mm
kg
in.
in.
in.
226
6
16.11
14.57
6.10
249
8
16.11
14.57
6.10
261
10
18.71
16.54
6.77
274
18.5
22.70
19.30
7.99
274
23
28.74
23.46
7.99
357
45
28.60
22.40
9.92
365
55
34.70
23.60
11.22
386
70
37.90
26.82
11.81
413
98
37.59
26.77
14.96
UL type 12
D
Weight
H1*
H3
W**
mm
kg
in.
in.
in.
292
6
17.72
-
6.38
315
8
17.72
-
6.38
327
10
20.70
-
7.09
344
18.5
22.70
-
7.99
344
23
28.73
-
7.99
421
45
28.60
-
9.92
423
55
34.66
-
11.18
452
72
37.90
-
11.81
477
100
37.59
-
14.96
Cable lead-
throughs
Frame
pcs
R1
2
R2
2
R3
2
R4
2
R5
2
R6
2
R7
2
R8
4
R9
4
* maximum cable diameter accepted. Cable connector inside diameter:
1" (R3). For the lead-through plate hole diameters, see chapter dimension drawings.
5
** 525...690 V drives
Cable lead-
throughs
Frame
pcs
R1
2
R2
2
R3
2
R4
2
R5
2
R6
2
R7
2
R8
4
R9
4
* maximum cable diameter accepted. For the lead-through plate hole diameters, see chapter
dimension drawings.
** 525...690 V drives
Note: When you use a cable size smaller than what is accepted by the terminal, remove the
terminal and use suitable cable lugs for connecting the cable directly under the head of the
bolt.
D
Weight
in.
lb
8.89
13
Checklist
9.80
18
Check the mechanical and electrical installation of the drive before start-up Go through the
checklist together with another person
10.28
22
10.80
41
WARNING! Only quali ed electricians are allowed to carry out the work described below
Follow the complete safety instructions of the drive. Ignoring the safety instructions can
10.79
51
cause injury or death. Open the main disconnector of the drive and lock it to open
14.09
99
position. Measure to ensure that the drive is not powered.
14.37
121
Check that...
1. The ambient operating conditions meet the speci cation in chapter Technical data.
2. If the drive will be connected to an IT (ungrounded) supply network : Optional EMC lters of
15.21
154
type +E200 and +E202 have been disconnected. Consult ABB for the instructions.
16.27
216
3. If the drive has been stored over one year : The electrolytic DC capacitors in the DC link of
the drive have been reformed.
4. There is an adequately sized protective earth (ground) conductor between the drive and the
switchboard.
D
Weight
5. There is an adequately sized protective earth (ground) conductor between the motor
in.
lb
and the drive.
11.50
20
6. All protective earth (ground) conductors have been connected to the appropriate
12.40
18
terminals and the terminals have been tightened (pull conductors to check).
7. The supply voltage matches the nominal input voltage of the drive. Check the type
12.87
22
designation label.
8. The input power cable has been connected to appropriate terminals, the phase order is right,
13.54
41
and the terminal have been tightened (pull conductors to check).
13.54
51
9. Appropriate supply fuses and disconnector have been installed.
10. The motor cable has been connected to appropriate terminals, the phase order is right,
16.46
99
and the terminals have been tightened (pull conductors to check).
16.65
121
11. The brake resistor cable (if present) has been connected to appropriate terminals, and the
terminals have been tightened (pull conductors to check)
17.78
159
12. The motor cable (and the resistor cable, if present) has been routed away from other
18.78
220
cables)
13. No power factor compensation capacitors have been connected to the motor cable.
14. The control cables (if any) have been connected to the control unit.
15. If a drive bypass connection will be used : The direct-on-line contactor of the motor and
the drive output contactor are either mechanically or electrically interlocked (cannot be closed
simultaneously).
16. There are no tools, foreign objects or dust from drilling inside the drive.
17. Drive and motor connection box covers are in place.
18. The motor and the driven equipment are ready for start-up.
PS220 Installation Quick Reference Wall Mount Units

Cable Entry

L1,L2,L3,T1/U,T2/V,T3/W
Ă*
T (Wire screw)
Wire size
kcmil/AWG
in.
M...
lbf-ft
0.67
18...10
-
0.4
0.67
18...10
-
0.4
0.83
20...6
-
1.3
0.94
20...2
-
2.4
1.26
10...2/0
M8
11
1.77
4...300 MCM
M10
22.1
3/0...400 MCM
29.5
2.13
M10
(4...300 MCM)
(22.1**)
1.77
2 x (1/0...300 MCM)
M10
29.5
2.13
2 x (3/0...400 MCM)
M12
51.6
L1,L2,L3,T1/U,T2/V,T3/W
Ă*
T (Wire screw)
Wire size
2
mm
mm
M...
N
.
m
17
0.75...6
-
0.6
17
0.75...6
-
0.6
21
0.5...16
-
1.7
24
0.5...35
-
3.3
32
6...70
M8
15
45
25...150
M10
30
95...240
40
54
M10
(25...150**)
(30**)
2 x (50...150)
45
M10
40
2 x (95...240)
54
M12
70

Installation Checklist

Drawing is not to scale
Drawn:
HCLT 8-08-16
Dimensions in inches
[mm]
Checked:
BDECOOK 8-08-16
Grounding
terminals
T
Max.
I
(Terminal
wire size
nut)
in.
M...
AWG
lbf-ft
0.31
-
-
4
1.3
0.31
-
-
4
1.3
0.39
-
-
4
1.3
0.70
-
-
4
2.1
0.70
-
-
2
2.1
1.18
-
-
350 MCM
7.2
1.18
-
-
350 MCM
7.2
2x
1.18
M10
17.7
7.2
350 MCM
2x
1.18
M10
17.7
7.2
350 MCM
3
"(frames R1 and R2),
4
Grounding
terminals
T
Max.
(Terminal
I
wire size
nut)
2
mm
M...
N
.
m
mm
N
.
m
8
-
-
25
1.8
8
-
-
25
1.8
10
-
-
25
1.8
18
-
-
25
2.9
18
-
-
35
2.9
30
-
-
185
9.8
30
-
-
185
9.8
30
M10
24
2x185
9.8
30
M10
24
2x185
9.8
SHEET
REV
Issue
B04933A
1 OF 1
0
-
PS220 212

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