Genie S-100 Manual Del Operario página 313

A B C D E
1
BOOM UP/DWN &
PCON TURNTABLE ROTATE
BOOM UP/DWN & BOOM EXT/RET DRIVE & STEERING JOYSTICK
PCON PLATFORM PLATFORM JIB TURNTABLE ROTATE JOYSTICK JOYSTICK NOT USED JOYSTICK E-STOP
ALARM ROTATE LEVEL
PLUG NO JACK NO CONNECTOR DESCRIPTION AND/OR LOCATION
2 J1
P1 BLACK 23 PIN AMP CONNECTOR TCON TO BOOM HARN
P2 J2 BLACK 35 PIN AMP CONNECTOR TCON TO LIMIT SWITCH JOYSTICK CONNECTORS (after serial number S120- 1616; S100- 419)
P3 J3 WHITE 23 PIN AMP CONNECTOR TCON TO ENGINE HARN
P4 J4 WHITE 35 PIN AMP CONNECTOR TCON TO FUNCTION MANIFOLD
P5 J5 BLACK 4 WAY MOLEX CONNECTOR TCON TO ENGINE HARN
J1
P1 BLACK 23 PIN AMP CONNECTOR DCON TO DRIVE CHASSIS HARN
P2 J2 WHITE 23 PIN AMP CONNECTOR DCON TO DRIVE CHASSIS HARN
P1 J1 BLACK 23 PIN AMP CONNECTOR PCON TO BOOM HARN
P2 J2 WHITE 23 PIN AMP CONNECTOR PCON TO MANIFOLD HARN
P6 J6 3 WAY DEUTSCH CAN CONNECTOR BOOM HARN TO SLIP RING
3
P7 J7 6 WAY DEUTSCH DCON SAFETY SW LIMIT SW TO SLIP RING
P8 J8 2 WAY DEUTSCH DCON ECU PWR LIMIT SW HARN TO SLIP RING
P16 J16 3 WAY DEUTSCH CAN CONNECTOR SLIP RING TO DCON HARN
P17 J17 6 WAY DEUTSCH DCON SLIP RING TO DCON HARN
P18 J18 2 WAY DEUTSCH SLIP RING TO DCON HARNESS
P10 J10 TCON PCB TO MEMBRANE SWITCH
P11 J11 TCON PCB TO MEMBRANE SWITCH
P1 J1 PCON PCB TO MEMBRANE SWITCH
P2 J2 PCON PCB TO MEMBRANE SWITCH
4 P20 J20 12 WAY DEUTSCH LIMIT SW HARN TO UPPER LIMIT SW HARN
P21 J21 8 WAY DEUTSCH LIMIT SW HARN TO UPPER LIMIT SW HARN
P23 J23
P24 J24 9 WAY DEUTSCH TETHER CONNECTOR
P25 J25 8 WAY DEUTSCH LIMIT SW HARN TO UPPER LIMIT SW HARN
P26 J26 4 WAY DEUTSCH CHAIN BREAK TO UPPER LIMIT SWITCH HARN
P27 J27 2 WAY DEUTSCH-BOOM HARN/LIMIT SW HARN
ECU
P28 J28
P29 J29 2 WAY DEUTSCH-PWR HARN/ENG HARN
P30 J30 4 WAY LIMIT SW TO OPTIONAL HYD PRESS SNSR
P31 J31 6 WAY ENGINE HARN TO TILT SENSOR
PWR-PCON ESTOP
P32 J32 4 WAY ENGINE HARN-AC GENERATOR
P33 J33 PCON MANIFOLD/TILT SENSOR OUT PWR ENABLE
5
J144 10 WAY ENGINE HARN TO ENGINE
6
7
8
DCON
J2 WHITE 23 PIN J1 BLACK 23 PIN
DRIVE CHASSIS HARN DRIVE CHASSIS HARN
3 1 2 4
9
PROX NO
KILL SW. NC
OPTIONAL
LOAD SENSOR
ASSEMBLY OPTION
(SLIP RING)
P16
J16-DRIVE CHASSIS HARN A A
D82CAN+ -YL YEL 88 CAN HIGH
B B
D81CAN- -GN GRN 88 CAN LOW
C C
D80SHLD-N/A 88 CAN SHIELD
10
J18-DRIVE CHASSIS HARN P18 (SLIP RING)
1 1
S56PRV-RD WH 88 P7R
2 2
GNDDCON-BR BK 88 DCON GND
J17-DRIVE CHASSIS HARN P17
1 1
P21DCON-RD RD 88 DCON PWR
2 2 OR P9A
P57PBD-RD/WH 88
3 3 BR 88 P12
C61AXRT-GN
P63LS-OR/RD 4 4 BL 88 P18
C60AXEX-GN/WH 5 5 YL 88 P11
6 6
11 P53LS-WH/BK GN 88 P6R1
Genie S-100/105
J2-BL/RD (before serial number 231)
12
J1-BL/BK J4-GN/BK J3-OR/BL
Genie S-120/125
(before serial number 921)
3 4 3 4 3 4 3 4 3 1 2 4 3 1 2 4
A B C A B C A B C A B C
P P P P Electrical Schematic
AXLE NOT EXT
ES105SD Rev C ES125SD Rev G
LIMIT SWITCHES
13
WHEN AXLES WHEN AXLES
ARE RETRACTED ARE EXTENDED Genie Part Number 228879 Rev A
TERM 3 & 4 TERM 3 & 4
ARE CLOSED ARE CLOSED
AXLE RETRACTION AXLE EXTENTION
LIMIT SWITCHES LIMIT SWITCHES
F G H I J
BOOM EXT/RET DRIVE & STEERING
NOT USED
JOYSTICK JOYSTICK Pin1 7
Pin 1 GND Pin 2 6
Pin 2 PWR Pin 3
6 1 Pin 3 XOUT Pin 4 5 OFF
4 RUN
5 2 Pin 4 YOUT Pin 5
Pin 5 RKOUT Pin 6 3 SERV. BYPASS PCON
4 3 Pin 6 Pin 7
2
1 RECOVERY TCON
Deutsch
Joystick Adaptor Harness AMP
PCON MEMBRANE PANEL
J1 10PIN J2 10PIN
J3 10PIN MEMBRANE/LED INTERFACE CARD
P7R
P6R
K1 87a 3
4
1 30
87
2 86 85 5
K2 87a 3
1 30 4
87
2 86 85 5
PCON
J2 WHITE 23 PIN J1 BLACK 23 PIN
PCON MANIFOLD BOOM HARN
5A FUSE ADDED
S100/105- SN 188
S120/125- SN 584
P33-PCON
1 2 3 4 5 6 MANIFOLD
J31-TILT SNSR
TCON
J1 BLACK 23 PIN
OPTIONAL
BOOM HARN
PROXIMITY
KILL WIRING
PLATFORM
TILT SENSOR
ASSEMBLY
5A FUSE ADDED
2 S100/105- SN 188
1
3 1 2 4 2 S120/125- SN 584
1
FOOTSWITCH
TO WORK LIGHTS
FOOTSWITCH
PROX
KILL P23PCON-BK
GNDPCON-BR
J6 P6-BOOM HARN
A A P52PCON-WH TO FLASHING BEACON
YEL
B B C46HN-WH
GRN
C C S56PRV-RD/WH
C47OUT-WH/BK
P56PRV-RD
J8 P8-LIMIT SW HARN
1 1
WH TETHER INTERFACE
2 2
BK P24 J24
J7 P7-LIMIT SW HARN DIAG/TETHER GND
1 1
RD DIAG/TETHER PWR
OR 2 2
D82CAN+ -YL CAN HIGH
BR 3 3
D81CAN- -GN CAN LOW
BL 4 4
CAN SHIELD CAN SHIELD
YL 5 5
6 6
GN
TETHER FUNC ENABLE
TETHER ESTOP PWR
TETHER ESTOP RET
J27-BOOM HARN
D82CAN+ -YL
D81CAN- -GN
D80SHLD-N/A
S56PRV-RD
GNDDCON-BR
P21DCON-RD
P57PBD-RD/WH
C61AXRT-GN
P63LS-OR/RD
C60AXEX-GN/WH
P53LS-WH/BK
K L M N O
AUXILIARY HYD RECOVERY SIGNAL
MULTI FUNCTION VLV RECOVERY SIGNAL
BOOM RET RECOVERY SIGNAL
BOOM DWN RECOVERY SIGNAL
BOOM EXT/RET FC RECOVERY SIGNAL
BOOM UP/DWN FC RECOVERY SIGNAL
LOCKOUT VALVE #1 SIG
PRI BOOM LENGTH 3' STATUS
PRI BOOM LENGTH 100' STATUS
PRI BOOM DOWN STATUS
TO HORN BUTTON TO HORN BUTTON
PWR TO TCON ESTOP PWR TO TCON ESTOP
P_9B
OUT PWR ENABLE OUT PWR ENABLE
P_6R2
TCON MODE TCON MODE
P_7 P_7
P_22
P_22
P7R P7R
P10
PLD
PCON POWER PCON POWER
P9A
P6R1 P6R1
P11 P11
TCON
J2 BLACK 35 PIN
LIMIT SWITCH HARNESS
OPTIONAL HYDRAULIC
1 2 3 4 PRESSURE SENSOR
12 VOLT
GNDDCON-BR
S56PRV-RD
87a
30 P21DCON-RD
87
P57PBD-RD/WH
86 85
C61AXRT-GN
87a P63LS-OR/RD
30 C60AXEX-GN/WH
87 P53LS-WH/BK
86 85
J27 P27
P56PRV-RD
P21 P20
8 WAY
12 WAY
P27-LIMIT SW J21
P56PRV-RD 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 J20 3 1 2 4 3 1 2 4 3 4 3 4 3 1 2 4 3 1 2 4 3 1 2 4
8 WAY 12 WAY
P P
P264 WAY
J264 WAY 1 2 3 4
LIMIT SWITCHES
S-120/125
3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 4
P Q R S T
AUXILIARY HYD RECOVERY SIGNAL
AUXILIARY HYD RECOVERY SIGNAL
MULTI FUNCTION VLV RECOVERY SIGNAL MULTI FUNCTION VLV RECOVERY SIGNAL
BOOM RET RECOVERY SIGNAL BOOM RET RECOVERY SIGNAL
BOOM DWN RECOVERY SIGNAL BOOM DWN RECOVERY SIGNAL
BOOM EXT/RET FC RECOVERY SIGNAL BOOM EXT/RET FC RECOVERY SIGNAL
BOOM UP/DWN FC RECOVERY SIGNAL BOOM UP/DWN FC RECOVERY SIGNAL
TO HORN BUTTON
U95
PWR TO TCON ESTOP
P_9B
OUT PWR ENABLE
P_6R2 TO MICRO
TO HORN BUTTON
TO MICRO
TCON MODE
P_7
P_22R
P_22
P10
P7R P7R
P10
U32
PCON POWER
P9A P9A
P6R1 P6R1
P11 P11 P11
TCON TCON
J4 WHITE 35 PIN
J5 BLACK 4 PIN
MANIFOLD HARN
POWER HARN ENGINE HARN
C84TAY-GN/BK
4.5 DEGREE
C83TAX-GN/WH
TURNTABLE
WAS 40A BEFORE P85TTSR-GN TILT
RET85TTSR-BR SENSOR
S100/105- SN 134
S120/125- SN 369
J32-ENG HARN
C45GEN-GN/WH 1
BAT GND-BR 2 SEE GENERATOR OPTIONS
3
J29 PWR HARN P114BAT-RD
1
P29 ENG HARN
DEUTZ ENGINE
DEUTZ F4L913
SEE OPTIONS FOR OTHER ENGINES
P
FAN
BELT
FUSE
P116HYD-OR BREAK
SWITCH
20 A P33STR-BK
P46HRN-WH
TROMBETTA
TIME DELAY OTS1
MOM N.O. N.O.
FUSE WH-PULL
+BAT
15 A RD-HOLD
+AUX
1 2 -BAT
30 86
COM
1 2 STARTER
87a 87 85 RELAY
4 5
HYD COOLER
1 2 FLAMMSTART 2 1 2 1 2 1
RELAY RELAY
WAS 10A BEFORE: 30 86 86 30 86 30 86 30
S100/105- SN 159 HORN
87 85 RELAY 85 87 85 87 87a 85 87 87a
S120/125- SN 619 87a 87a
4 5 5 4 5 4 5 4
FUEL
SOLENOID
RELAY
ALTERNATOR
EXCT. 1 2 3
BAT. BAT.
+ - HI/LO
SPEED FUEL
SOLENOID FAN SOLENOID
STA. RELAY
STARTER AUX.
PUMP
REGULATOR
IND.
SERVICE
HORN
ENGINE BLOCK
C27AUX-RD
VLVRET6-BR
U V W X Y Z
TCON MEMBRANE PANEL
DETAIL E - TCON RELAY PARKING
85 87 87a K7 K1 POWERS CKT P22R OR
CKT C03PBF RD/WH. (BOOM UP/DOWN VALVE)
86 30 K2 POWERS CIRCUIT P7R OR CKT S56PRV-RD,
VALVES AUX RELAY, BOOM EXT/RET,
85 87 87a K8
TURNTABLE ROTATE VLV.
K3 POWERS CIRCUIT P_6R2 OR P54ENG-BK/WH
86 30
85 87 87a K4 K4 POWERS CIRCUIT P_6R1 OR VALVES:
PRIMARY VALVES 1 & 2, THROTTLE (IGN),
GLOW PLUG, STARTER RELAY, AC GENERATOR,
86 30
BOOM RETRACT, MULTIFUNCTION VALVE,
85 87a 85 87a 85 87 87a ROTATE CW, AND ROTATE CCW.
87 87 K5 POWERS CIRCUIT P_7 AND THROTTLE RELAY
86 30 86 30 86 30 K6 POWERS CIRCUIT C21IGN-WH AND CIRCUIT C107AF-RD.
(FUEL ON/OFF SOLENOID AND ALT FIELD)
K3 K5 K2 K7 POWERS THROTTLE OR HI/LOW SOLENOID
85 87 87a K6 85 87 87a K1 (CKT C35RPM-BK/RD)
K8 POWERS CHOKE OR GLOW PLUG (C34SA-BK/WH)
86 30 86 30
TCON
J2 BLACK 35 PIN
LIMIT SWITCH HARNESS
1 2 3
GNDDCON-BR
3 4 3 1
S56PRV-RD
P
LSB20LO
NO
P21DCON-RD
P57PBD-RD/WH
12 VOLT C61AXRT-GN
P63LS-OR/RD
C60AXEX-GN/WH
P53LS-WH/BK
87a 3
TO DRIVELAMPS
1 30 4
87
2 86 85 5
P P J27 P27
P56PRV-RD
3 1 2 4
P21
P20
8 WAY 12 WAY
P56PRV-RD J21 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 J20 3 1 2 4 3 1 2 4 1 2 3 4
8 WAY 12 WAY
P
LIMIT SWITCHES
S-100/105
3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 4
OPTIONAL HYDRAULIC
4 PRESSURE SENSOR
3 1 2 4 3 1 2 4