Genie S-100 Manual Del Operario página 314

A B C D E
1 BOOM UP/DWN &
TURNTABLE ROTATE
BOOM UP/DWN & PCON
PCON PLATFORM PLATFORM JIB TURNTABLE ROTATE BOOM EXT/RET DRIVE & STEERING E-STOP
ALARM ROTATE LEVEL JOYSTICK JOYSTICK NOT USED JOYSTICK
PLUG NO JACK NO CONNECTOR DESCRIPTION AND/OR LOCATION
P1 J1 BLACK 23 PIN AMP CONNECTOR TCON TO BOOM HARN
JOYSTICK CONNECTORS (before serial number S120- 1617; S100- 420)
P2 J2 BLACK 35 PIN AMP CONNECTOR TCON TO LIMIT SWITCH
P3 J3 WHITE 23 PIN AMP CONNECTOR TCON TO ENGINE HARN
2 P4 J4 WHITE 35 PIN AMP CONNECTOR TCON TO FUNCTION MANIFOLD
P5 J5 BLACK 4 WAY MOLEX CONNECTOR TCON TO ENGINE HARN
P1 J1 BLACK 23 PIN AMP CONNECTOR DCON TO DRIVE CHASSIS HARN
P2 J2 WHITE 23 PIN AMP CONNECTOR DCON TO DRIVE CHASSIS HARN
P1 J1 BLACK 23 PIN AMP CONNECTOR PCON TO BOOM HARN
P2 J2 WHITE 23 PIN AMP CONNECTOR PCON TO MANIFOLD HARN
P6 J6 3 WAY DEUTSCH CAN CONNECTOR BOOM HARN TO SLIP RING
P7 J7 6 WAY DEUTSCH DCON SAFETY SW LIMIT SW TO SLIP RING
P8 J8 2 WAY DEUTSCH DCON ECU PWR LIMIT SW HARN TO SLIP RING
3 P16 J16 3 WAY DEUTSCH CAN CONNECTOR SLIP RING TO DCON HARN
P17 J17 6 WAY DEUTSCH DCON SLIP RING TO DCON HARN
P18 J18 2 WAY DEUTSCH SLIP RING TO DCON HARNESS
P10 J10 TCON PCB TO MEMBRANE SWITCH
P11 J11 TCON PCB TO MEMBRANE SWITCH
P1 J1 PCON PCB TO MEMBRANE SWITCH
P2 J2 PCON PCB TO MEMBRANE SWITCH
P20 J20 12 WAY DEUTSCH LIMIT SW HARN TO UPPER LIMIT SW HARN
P21 J21 8 WAY DEUTSCH LIMIT SW HARN TO UPPER LIMIT SW HARN
4 P23 J23
P24 J24 9 WAY DEUTSCH TETHER CONNECTOR
P25 J25 8 WAY DEUTSCH LIMIT SW HARN TO UPPER LIMIT SW HARN
P26 J26 4 WAY DEUTSCH CHAIN BREAK TO UPPER LIMIT SWITCH HARN
P27 J27 2 WAY DEUTSCH-BOOM HARN/LIMIT SW HARN
P28 J28 ECU
P29 J29 2 WAY DEUTSCH-PWR HARN/ENG HARN
P30 J30 4 WAY LIMIT SW TO OPTIONAL HYD PRESS SNSR
P31 J31 6 WAY ENGINE HARN TO TILT SENSOR
PWR-PCON ESTOP
P32 J32 4 WAY ENGINE HARN-AC GENERATOR
P33 J33 PCON MANIFOLD/TILT SENSOR OUT PWR ENABLE
J144 10 WAY ENGINE HARN TO ENGINE
5
6
7
8
DCON
J2 WHITE 23 PIN J1 BLACK 23 PIN
DRIVE CHASSIS HARN DRIVE CHASSIS HARN
9 3 1
PROX
KILL SW.
OPTIONAL
J16-DRIVE CHASSIS HARN P16
A A
D82CAN+ -YL YL
B B
D81CAN- -GN GN
C C
10
P18
J18-DRIVE CHASSIS HARN 1 1
S56PRV-RD WH
2 2
GNDDCON-BR BK
P17
J17-DRIVE CHASSIS HARN 1 1
P21DCON-RD RD
2 2
P57PBD-RD/WH OR
3 3
C61AXRT-GN BR
4 4
P63LS-OR/RD BL
5 5
11 C60AXEX-GN/WH YL
6 6
P53LS-WH/BK GN
12
Genie S-100/105
J2-BL/RD
J1-BL/BK J4-GN/BK J3-OR/BL (from s/n 231 to s/n 809)
Genie S-120/125
3 4 3 4 3 4 3 4 3 1 2 4 3 1 2 4
A B C A B C A B C A B C (from s/n 921 to s/n 2709)
P P P P
Electrical Schematic
13 AXLE NOT EXT
LIMIT SWITCHES
ES0427G
WHEN AXLES WHEN AXLES
ARE RETRACTED ARE EXTENDED Genie Part Number 228880 Rev A
TERM 3 & 4 TERM 3 & 4
ARE CLOSED ARE CLOSED
AXLE RETRACTION AXLE EXTENTION
LIMIT SWITCHES LIMIT SWITCHES
F G H I J
BOOM EXT/RET DRIVE & STEERING
JOYSTICK JOYSTICK NOT USED JOYSTICK
Pin1 7
Pin 1 GND Pin 2
6
Pin 2 PWR Pin 3 5
6 1 Pin 3 XOUT Pin 4
Pin 4 YOUT Pin 5 4
5 2 RUN
Pin 5 RKOUT Pin 6 3
4 3 Pin 6 Pin 7
2 SERV. BYPASS
1
Deutsch
RECOVERY
Joystick Adaptor Harness AMP
PCON MEMBRANE PANEL
J1 10PIN J2 10PIN
MEMBRANE/LED INTERFACE CARD
J3 10PIN
P7R
P6R
K1 87a 3
1 30 4
87
2 86 85 5
K2 87a 3
1 30 4
87
2 86 85 5
PCON
J2 WHITE 23 PIN J1 BLACK 23 PIN
BOOM HARN
PCON MANIFOLD
P33-PCON
1 2 3 4 5 6
MANIFOLD
J31-TILT SNSR
OPTIONAL
PROXIMITY
KILL WIRING
PLATFORM
TILT SENSOR
ASSEMBLY
2 4
1 2 3 1 2 4 1 2
NO
NC FOOTSWITCH FOOTSWITCH
PROX
LOAD SENSOR KILL
ASSEMBLY OPTION
P23PCON-BK
(SLIP RING)
GNDPCON-BR
J6 P6-BOOM HARN P52PCON-WH
A A
88 CAN HIGH YL
B B C46HN-WH
88 CAN LOW GN S56PRV-RD/WH
C C
88 CAN SHIELD C47OUT-WH/BK
P56PRV-RD
(SLIP RING) J8 P8-LIMIT SW HARN
1 1
88 P7R WH
2 2
88 DCON GND BK
J7 P7-LIMIT SW HARN
1 1
88 DCON PWR RD
2 2
88 P9A OR D82CAN+ -YL
3 3
88 P12 BR D81CAN- -GN
4 4
88 P18 BL
5 5
88 P11 YL
6 6
88 P6R1 GN
D82CAN+ -YL
D81CAN- -GN
S56PRV-RD
GNDDCON-BR
P21DCON-RD
P57PBD-RD/WH
C61AXRT-GN
P63LS-OR/RD
C60AXEX-GN/WH
P53LS-WH/BK
K L M N O
AUXILIARY HYD RECOVERY SIGNAL
MULTI FUNCTION VLV RECOVERY SIGNAL
OFF
BOOM RET RECOVERY SIGNAL
PCON BOOM DWN RECOVERY SIGNAL
BOOM EXT/RET FC RECOVERY SIGNAL
TCON
BOOM UP/DWN FC RECOVERY SIGNAL
LOCKOUT VALVE #1 SIG
PRI BOOM LENGTH 3' STATUS
PRI BOOM LENGTH 100' STATUS
PRI BOOM DOWN STATUS
TO HORN BUTTON TO HORN BUTTON
PWR TO TCON ESTOP PWR TO TCON ESTOP
P_9B
OUT PWR ENABLE OUT PWR ENABLE
P_6R2
TCON MODE TCON MODE
P_7 P_7
P_22 P_22
P7R P7R
P10
PLD
PCON POWER PCON POWER
P9A
P6R1 P6R1
P11 P11
TCON
J2 BLACK 35 PIN
LIMIT SWITCH HARNESS
TCON
J1 BLACK 23 PIN
BOOM HARN
12 VOLT
GNDDCON-BR
S56PRV-RD
TO WORK LIGHTS 87a
30 P21DCON-RD
87
P57PBD-RD/WH
86 85
C61AXRT-GN
P63LS-OR/RD
TO FLASHING BEACON 87a
30 C60AXEX-GN/WH
87
P53LS-WH/BK
86 85
J27 P27
P56PRV-RD
P21 P20
8 WAY
12 WAY
J27-BOOM HARN P27-LIMIT SW
P56PRV-RD J21 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 J20 3 1 2 4 3 1
8 WAY 12 WAY
P264 WAY
J264 WAY 1 2 3 4
3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 4
P Q R S T
AUXILIARY HYD RECOVERY SIGNAL
MULTI FUNCTION VLV RECOVERY SIGNAL
BOOM RET RECOVERY SIGNAL
BOOM DWN RECOVERY SIGNAL
BOOM EXT/RET FC RECOVERY SIGNAL
BOOM UP/DWN FC RECOVERY SIGNAL
TO HORN BUTTON
U95
PWR TO TCON ESTOP
P_9B
OUT PWR ENABLE
P_6R2 TO MICRO
TO HORN BUTTON
TO MICRO
TCON MODE
P_7
P_22R
P_22
P_22R
P10
P7R P7R
P7R
U32
P10
PCON POWER
P9A P9A
P6R1 P6R1
P6R1
P11
P11
TCON
J5 BLACK 4 PIN J3 WHITE 23 PIN
POWER HARN ENGINE HARN
DETAIL B
HIGH CURRENT
VALVE PROPEL
OUTPUT
OPTIONAL HYDRAULIC
1 2 3 4 PRESSURE SENSOR C84TAY-GR/BK
C83TAX-GR/WH 4.5 DEGREE
TURNTABLE
P85TTSR-GR TILT
RET85TTSR-BR SENSOR
J32-ENG HARN
C45GEN-GN/WH 1 SEE GENERATOR
BAT GND-BR 2
OPTION PAGE
P114BAT-RD 3
DEUTZ BF4L-2011/TD2011-L04I
ENGINES SHOWN
FUSE
P116HYD-OR
20 A
P34SA-RD
P46HRN-WH
TROMBETTA
TIME DELAY OTS1
MOM N.O. N.O.
WH-PULL
+BAT
RD-HOLD
70 A FUSE
+AUX CB 7
1 2 BR-COM
30 86 -BAT
STARTER 15A
2 4 3 4 3 4 3 1 2 4 3 1 2 4 3 1 2 4 1 2 RELAY
87a 87 85
P P 4 5
CB7 ADDED GLOW PLUG HYD COOLER
1 2 2 1 RELAY 2 1
S100- S/N 710 30 86 RELAY 86 86 30
30
HORN
S120- S/N 2589 87a 87 85 RELAY 85 87 87a 85 87 87a
5 4
4 5 5 4
LIMIT SWITCHES ALTERNATOR
EXCT. 1 2 3
S-120/125 BAT. BAT.
+ - HI/LO
SPEED
SOLENOID
STA.
AUX.
PUMP REGULATOR
IND.
SERVICE
HORN
ENGINE BLOCK
U V W X Y
TCON MEMBRANE PANEL
DETAIL E - TCON RELAY PARKING
K7
85 87 87a K1 POWERS CKT P22R OR
CKT C03PBF RD/WH. (BOOM UP/DOWN VALVE)
86 30 K2 POWERS CIRCUIT P7R OR CKT S56PRV-RD,
VALVES AUX RELAY, BOOM EXT/RET,
85 87 87a K8
TURNTABLE ROTATE VLV.
K3 POWERS CIRCUIT P_6R2 OR P54ENG-BK/WH
86 30
85 87 87a K4 K4 POWERS CIRCUIT P_6R1 OR VALVES:
PRIMARY VALVES 1 & 2, THROTTLE (IGN),
GLOW PLUG, STARTER RELAY, AC GENERATOR,
86 30
BOOM RETRACT, MULTIFUNCTION VALVE,
ROTATE CW, AND ROTATE CCW.
85 87 87a 85 87 87a 85 87 87a
K5 POWERS CIRCUIT P_7 AND THROTTLE RELAY
86 30 86 30 86 30 K6 POWERS CIRCUIT C21IGN-WH AND CIRCUIT C107AF-RD.
(FUEL ON/OFF SOLENOID AND ALT FIELD)
K3 K5 K2
K7 POWERS THROTTLE OR HI/LOW SOLENOID
85 87a K6 (CKT C35RPM-BK/RD)
87 85 87 87a K1
K8 POWERS CHOKE OR GLOW PLUG (C34SA-BK/WH)
86 30 86
30
TCON
J4 WHITE 35 PIN
MANIFOLD HARN
J2 BLACK 35 PIN
LIMIT SWITCH HARNESS
GNDDCON-BR
3 4 3 1
S56PRV-RD
P
LSB20LO
NO
P21DCON-RD
P57PBD-RD/WH
12 VOLT
C61AXRT-GN
P63LS-OR/RD
C60AXEX-GN/WH
P53LS-WH/BK
87a 3 TO DRIVE
LAMPS
1 4
30
87
P P P
2 86 85 5
J27 P27
P56PRV-RD
3 1 2 4
P21 P20
8 WAY 12 WAY
P56PRV-RD
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 3 1 2 4 3 1
J21 J20
8 WAY 12 WAY
FUEL
SOLENOID
FAN
RELAY
LIMIT SWITCHES
S-100/105
3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 4
C27AUX-RD
VLVRET6-BR
Z
OPTIONAL HYDRAULIC
PRESSURE SENSOR
1 2 3 4
2 4 1 2 3 4 3 1 2 4 3 1 2 4
P