Genie S-100 Manual Del Operario página 315

A B C D E
BOOM UP/DWN & PCON
PCON PLATFORM PLATFORM JIB TURNTABLE ROTATE BOOM EXT/RET DRIVE & STEERING E-STOP
ALARM ROTATE LEVEL JOYSTICK NOT USED JOYSTICK
JOYSTICK
1
PLUG NO JACK NO CONNECTOR DESCRIPTION AND/OR LOCATION
J1
P1 BLACK 23 PIN AMP CONNECTOR TCON TO BOOM HARN
P2 J2 BLACK 35 PIN AMP CONNECTOR TCON TO LIMIT SWITCH
J3
P3 WHITE 23 PIN AMP CONNECTOR TCON TO ENGINE HARN
P4 J4 WHITE 35 PIN AMP CONNECTOR TCON TO FUNCTION MANIFOLD
P5 J5 BLACK 4 WAY MOLEX CONNECTOR TCON TO ENGINE HARN
P1 J1 BLACK 23 PIN AMP CONNECTOR DCON TO DRIVE CHASSIS HARN
2 P2 J2 WHITE 23 PIN AMP CONNECTOR DCON TO DRIVE CHASSIS HARN
P1 J1 BLACK 23 PIN AMP CONNECTOR PCON TO BOOM HARN
P2 J2 WHITE 23 PIN AMP CONNECTOR PCON TO MANIFOLD HARN
P157 J157 2 WAY DEUTSCH LOAD SENSE LIMIT SWITCH TO BOOM HARN
P6 J6 3 WAY DEUTSCH CAN CONNECTOR BOOM HARN TO SLIP RING
P7 J7 6 WAY DEUTSCH DCON SAFETY SW LIMIT SW TO SLIP RING
P8 J8 2 WAY DEUTSCH DCON ECU PWR LIMIT SW HARN TO SLIP RING
P16 J16 3 WAY DEUTSCH CAN CONNECTOR SLIP RING TO DCON HARN
P17 J17 6 WAY DEUTSCH DCON SLIP RING TO DCON HARN
P18 J18 2 WAY DEUTSCH SLIP RING TO DCON HARNESS
P10 J10 TCON PCB TO MEMBRANE SWITCH
3 P11 TCON PCB TO MEMBRANE SWITCH
J11
P1 J1 PCON PCB TO MEMBRANE SWITCH
P2 J2 PCON PCB TO MEMBRANE SWITCH
P20 J20 12 WAY DEUTSCH LIMIT SW HARN TO UPPER LIMIT SW HARN
P21 J21 8 WAY DEUTSCH LIMIT SW HARN TO UPPER LIMIT SW HARN
P23 J23
P24 J24 9 WAY DEUTSCH TETHER CONNECTOR
P20
P25 J25 8 WAY DEUTSCH LIMIT SW HARN TO UPPER LIMIT SW HARN
P26 J26 4 WAY DEUTSCH CHAIN BREAK TO UPPER LIMIT SWITCH HARN
J20
P27 J27 2 WAY DEUTSCH-BOOM HARN/LIMIT SW HARN
4 P28 J28 ECU
P29 J29 2 WAY DEUTSCH-PWR HARN/ENG HARN
P30 J30 4 WAY LIMIT SW TO OPTIONAL HYD PRESS SNSR
P31 J31 6 WAY ENGINE HARN TO TILT SENSOR PWR-PCON ESTOP
P32 J32 4 WAY ENGINE HARN-AC GENERATOR
P33 J33 PCON MANIFOLD/TILT SENSOR OUT PWR ENABLE
J144 10 WAY ENGINE HARN TO ENGINE
5
6
7
DCON
J2 WHITE 23 PIN J1 BLACK 23 PIN
8 DRIVE CHASSIS HARN DRIVE CHASSIS HARN
3 1
OPTIONAL
PROX KILL SW.
9
J16-DRIVE CHASSIS HARN P16
A A
D82CAN+ -YL YEL
B B
D81CAN- -GR GR
C C
J18-DRIVE CHASSIS HARN P18
1 1
10 S56PRV-RD WH
2 2
GNDDCON-BR BK
P17
J17-DRIVE CHASSIS HARN 1 1
P21DCON-RD RD
2 2
P57PBD-RD/WH OR
3 3
C61AXRT-GR BR
4 4
P63LS-OR/RD BL
5 5
C60AXEX-GR/WH YL
6 6
P53LS-WH/BK GR
11
Genie S-100/105
J2-BL/RD
(from serial number 810)
J1-BL/BK J4-GR/BK J3-OR/BL
12
Genie S-120/125
(from serial number 2710)
3 4 3 4 3 4 3 4 3 1 2 4 3 1 2 4
A B C A B C A B C A B C
Electrical Schematic
P P P P
AXLE NOT EXT ES0509C
LIMIT SWITCHES
Genie Part Number 228882 Rev A
WHEN AXLES WHEN AXLES
13
ARE RETRACTED ARE EXTENDED
TERM 3 & 4 TERM 3 & 4
ARE CLOSED ARE CLOSED
AXLE RETRACTION AXLE EXTENTION
LIMIT SWITCHES LIMIT SWITCHES
F G H I J
RUN
SERV. BYPASS
RECOVERY
PCON MEMBRANE PANEL
J1 10PIN J2 10PIN
J3 10PIN MEMBRANE/LED INTERFACE CARD
P7R
P6R
K1 87a 3
1 30 4
87
2 86 85 5
K2 87a 3
1 30 4
87
2 86 85 5
PCON
J2 WHITE 23 PIN J1 BLACK 23 PIN
PCON MANIFOLD BOOM HARN
P33-PCON
1 2 3 4 5 6 MANIFOLD
J31-TILT SNSR
OPTIONAL
PROXIMITY
KILL WIRING
KILL
PROX
PLATFORM
TILT SENSOR 3 1 2 4 1 2
2 4 ASSEMBLY
FOOTSWITCH
2
1
FOOTSWITCH
LOAD SENSOR OPTION
P157 J157
S132LDS-BL/WH
P23PCON-BK
(SLIP RING) GNDPCON-BR
TO WORK LIGHTS
J6 P6-BOOM HARN P52PCON-WH
A A
88 CAN HIGH YEL C46HN-WH
B B
88 CAN LOW GR S56PRV-RD/WH
C C
88 CAN SHIELD C47OUT-WH/BK
TO FLASHING BEACON
P56PRV-RD
(SLIP RING) J8 P8-LIMIT SW HARN
1 1 S132LDS-BL/WH
88 P7R WH
2 2
88 DCON GND BK
J7 P7-LIMIT SW HARN
1 1
88 DCON PWR RD
2 2
88 P9A OR D82CAN+ -YL
3 3
88 P12 BR D81CAN- -GR
4 4
88 P18 BL
5 5
88 P11 YL
6 6
88 P6R1 GR
J27-BOOM HARN
P56PRV-RD
D82CAN+ -YL
D81CAN- -GR
S56PRV-RD
GNDDCON-BR
P21DCON-RD
P57PBD-RD/WH
C61AXRT-GR
P63LS-OR/RD
C60AXEX-GR/WH
P53LS-WH/BK
K L M N O
AUXILIARY HYD RECOVERY SIGNAL
MULTI FUNCTION VLV RECOVERY SIGNAL
OFF
BOOM RET RECOVERY SIGNAL
PCON BOOM DWN RECOVERY SIGNAL
BOOM EXT/RET FC RECOVERY SIGNAL
TCON
BOOM UP/DWN FC RECOVERY SIGNAL
LOCKOUT VALVE #1 SIG
PRI BOOM LENGTH 3' STATUS
PRI BOOM LENGTH 100' STATUS
PRI BOOM DOWN STATUS
TO HORN BUTTON
TO HORN BUTTON
PWR TO TCON ESTOP PWR TO TCON ESTOP
P_9B
OUT PWR ENABLE OUT PWR ENABLE
P_6R2
P_6R2
TCON MODE TCON MODE
P_7
P_7
P_22
P_22
P7R P7R
P10 P10
PLD
PCON POWER PCON POWER
P9A
P9A
P6R1 P6R1
P11 P11
J2 BLACK 35 PIN
LIMIT SWITCH HARNESS
OPTIONAL HYDRAULIC
1 2 3 4 PRESSURE SENSOR
TCON
J1 BLACK 23 PIN
BOOM HARN
GNDDCON-BR
S56PRV-RD
12 VOLT
P21DCON-RD
P57PBD-RD/WH
C61AXRT-GR
87a
30 P63LS-OR/RD
87 C60AXEX-GR/WH
86
85 P53LS-WH/BK
87a
30
87
86
85
J27 P27
P56PRV-RD P56PRV-RD
P21 P20
8 WAY 12 WAY
P27-LIMIT SW J21 5 3 1 2 4 6 5 3 1 2 4 6
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 J20 3 4 3 4 3 1 2 4 3 1 2 4 3 1
8 WAY 12 WAY
P P
P264 WAY
J264 WAY1 2 3 4
LIMIT SWITCHES
S-120/125
5 3 1 2 4 6
5 3 1 2 4 6 3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 4
P Q R S T
AUXILIARY HYD RECOVERY SIGNAL
MULTI FUNCTION VLV RECOVERY SIGNAL
BOOM RET RECOVERY SIGNAL
BOOM DWN RECOVERY SIGNAL
BOOM EXT/RET FC RECOVERY SIGNAL
BOOM UP/DWN FC RECOVERY SIGNAL
U95
PWR TO TCON ESTOP
P_9B
OUT PWR ENABLE
P_6R2 TO MICRO
TO MICRO
TO HORN BUTTON
TO MICRO
TCON MODE
P_7 AUXILIARY HYD RECOVERY SIGNAL
MULTI FUNCTION VLV RECOVERY SIGNAL
BOOM RET RECOVERY SIGNAL
BOOM DWN RECOVERY SIGNAL
P_22R BOOM EXT/RET FC RECOVERY SIGNAL
P_22 BOOM UP/DWN FC RECOVERY SIGNAL
P_22R
P10
P7R
P7R
U32 P10
PCON POWER
P9A P9A
P6R1
P6R1
P11 P11
TCON
TCON
J5 BLACK 4 PIN
J3 WHITE 23 PIN
POWER HARN ENGINE HARN
J4 WHITE 35 PIN
MANIFOLD HARN
C84TAY-GR/BK
4.5 DEGREE
C83TAX-GR/WH
TURNTABLE
P85TTSR-GR TILT
SENSOR
RET85TTSR-BR
J32-ENG HARN
1
C45GEN-GR/WH
2
BAT GND-BR SEE GENERATOR OPTIONS
3
P114BAT-RD
DEUTZ BF4L-2011/TD2011-LO4I
ENGINES SHOWN
FUSE
P116HYD-OR
20 A
P34SA-RD
P46HRN-WH
TROMBETTA
TIME DELAY OTS1
N.O.
MOM N.O. RELAY ADDED
S100- S/N 865
WH-PULL S120- S/N 2782
+BAT
RD-HOLD
70 A FUSE +AUX CB 7
1 2 BR-COM FUEL 1
-BAT SOLENOID
STARTER 30 86 15A RELAY 2 1
2 4 1 2
RELAY 87 85 86 30
87a
4 5 85 87 87a
HYD COOLER
1 2 GLOW PLUG 2 1 RELAY 2 1 5 4
RELAY
30 86 86 30 86 30
HORN
87 85 RELAY 85 87 85 87 87a
87a 87a
4 5 5 4 5 4
ALTERNATOR
1 2 3
EXCT.
BAT. BAT.
+ - HI/LO
SPEED FUEL
SOLENOID FAN SOLENOID
STA. RELAY
AUX.
PUMP
REGULATOR
IND.
SERVICE
HORN
ENGINE BLOCK
C27AUX-RD
VLVRET6-BR
S2PLD1-BL/RD
S7PLE2-GR/WH
S7PLE1-BL/BK
S2PLD2-GR/BK
U V W X Y Z
TCON MEMBRANE PANEL
85 87 87a K7 K1 POWERS CKT P22R OR
CKT C03PBF RD/WH. (BOOM UP/DOWN VALVE)
86 30 K2 POWERS CIRCUIT P7R OR CKT S56PRV-RD,
VALVES AUX RELAY, BOOM EXT/RET,
85 87 87a K8
TURNTABLE ROTATE VLV.
K3 POWERS CIRCUIT P_6R2 OR P54ENG-BK/WH
86 30
85 87 87a K4 K4 POWERS CIRCUIT P_6R1 OR VALVES:
PRIMARY VALVES 1 & 2, THROTTLE (IGN),
86 30 GLOW PLUG, STARTER RELAY, AC GENERATOR,
BOOM RETRACT, MULTIFUNCTION VALVE,
ROTATE CW, AND ROTATE CCW.
85 87 87a 85 87 87a 85 87 87a
K5 POWERS CIRCUIT P_7 AND THROTTLE RELAY
K6 POWERS CIRCUIT C21IGN-WH AND CIRCUIT C107AF-RD.
86 30 86 30 86 30
(FUEL ON/OFF SOLENOID AND ALT FIELD)
K3 K5 K2 K7 POWERS THROTTLE OR HI/LOW SOLENOID
85 87 87a K6 85 87 87a K1 (CKT C35RPM-BK/RD)
K8 POWERS CHOKE OR GLOW PLUG (C34SA-BK/WH)
86 30 86 30
DETAIL E - TCON RELAY PARKING
J2 BLACK 35 PIN
LIMIT SWITCH HARNESS
1
GNDDCON-BR
S56PRV-RD
P21DCON-RD
P57PBD-RD/WH
C61AXRT-GR
P63LS-OR/RD
C60XES-GR/WH
P53LS-WH/BK
12 VOLT
J27 P27
S56PRV-RD P56PRV-RD
3
87a TO DRIVELAMPS
4
1 30
87
2 86 85 5 3 1 2 4
P P P
P21 P20
8 WAY 12 WAY
5 3 1 2 4 6 3 1 2 4 1 2
J21 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 J20
8 WAY 12 WAY
2 3 4
LIMIT SWITCHES
S-100/105
3 1 2 4 3 1 2 4 5 3 1 2 4 6 3 1 2 4
ES0509C
OPTIONAL HYDRAULIC
PRESSURE SENSOR
2 3 4
3 4 3 1 2 4 3 1 2 4
P
S7PLE1-BL/BK
S2PLD1-BL/RD