Installation; Connecting The Charging Cable - Webasto Next Manual De Instrucciones

Installation

4.3
See also chapter 5, "Installation" on page 19.
The supplied installation material is intended for mount-
ing the charging station on a masonry or concrete wall.
For installation on a stand, the mounting material is in-
cluded in the scope of delivery of the stand.
1. Take into account the mounting position at the in-
stallation location. See Fig. 9
2. Remove the drill template from the packaging at the
perforation.
3. Mark the four positions of the drill holes at the in-
stallation location using the drill template. See Fig. 8
and Fig. 9.
4. Drill 4 holes of Ø 8 mm in the marked positions.
NOTE
The central hole (1) should be used for the building
wiring system. The hole (2) shown on the left must be
used if the LAN cable is used. See also Fig. 9.
5. Position the bracket over the upper holes and mount
using 2 wall plugs and 2 screws, 6 x 70 mm, T25.
6. Remove the lower cover from the connection area of
the charging station.
Fig. 1
1. Remove the spiral antikink protection from the con-
nection area of the charging station and place it with
the other supplied material.
2. For surface mounting, make a recess for routing the
lead on the back of the charging station using the
designated lateral predetermined breaking points (if
necessary deburr the edge of the break using a round
file).
3. Insert the lead through the designated lead-through
and fit the charging station on the previously moun-
ted bracket.
4. Mount the charging station using 2 screws,
6 x 90 mm, T25 using the mounting holes in the
lower connection area. Do not exceed the max.
torque of 6 Nm (Newton metres).

Connecting the charging cable

4.3.1
1. Push the spiral antikink protection with the threadless
opening forward over the supplied charging cable.
5111233B_ISI_Next
2. Guide the charging cables through the previously pre-
assembled sealing clip.
NOTE
Ensure correct fit of the previously pre-assembled rub-
ber seals in the sealing clip.
3. Push the charging cable at least 10 mm beyond the
upper edge of the clamping area of the strain relief
clamp.
4. Turn the antikink protection spiral several turns onto
the sealing clip.
NOTE
Do not tighten yet.
Fig. 2
5. Screw in the supplied strain relief clamp in the correct
position on the charging cable.
NOTE
The strain relief clamp has two position options for
charging cable versions 11 kW and 22 kW.
Ensure that the "11 kW installed" label for an 11 kW
charging cable is visible.
6. Fit the strain relief clamp in the correct mounting po-
sition using the supplied self-tapping Torx screws
(6.5 x 25 mm) and tighten to 5.5 Nm. (Attention: Do
not overtighten screws).
7. The strain relief clamp must be flush when securely
screwed in.
NOTE
Perform a tension test on the charging cable to make
sure that the cable cannot move.
8. Screw the antikink protection spiral onto the sealing
clip with a torque of 4 Nm.
9. Using the slot-head screwdriver (3.5 mm), connect
the individual cable ends according to the specifica-
tion in the illustration (Fig. 4) on the right terminal
block with the "OUT" label.
10. To do this, insert the screwdriver in the designated
upper opening of the spring relief for the terminal
block and open the clamping spring.
11. Now insert the individual wire into the designated
connection opening of the terminal block (lower
opening).
12. Then pull the screwdriver out again and perform a
tension test to make sure that the individual wires are
clamped properly and fully.
Charging cable Description
N
Blue
L1
Brown
L2
Black
L3
Grey
PE
Yellow-green
Control cable (CP)
Black-white
Fig. 3
1. Connect the black/white control cable (CP) with a
wire end ferrule to the terminal (contact 1).
NOTE
Push the white spring contact of the connection on
the right down while inserting the control cable fully.
2. Perform a tension test to make sure that the cable is
clamped properly and fully.
4.3.2 Replace the charging cable
Charging cables are subject to wear and can be dam-
aged, e.g. by being driven over; in this case, replacement
is necessary.
WARNING
The charging cable must only be replaced by a quali-
fied electrician.
DANGER
Danger of fatal electric shock.
Switch off and secure the power supply to the
u
charging station.
NOTE
Only use genuine Webasto parts.
NOTE
The charging cable may be replaced a maximum of
four times during the service lifetime of the Webasto
Next.
EN
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